13036 Product Safety Recall – Brake Lamp Malfunction – 2004-2012 Chevrolet Pontiac Saturn

May 14, 2014 NHTSA CAMPAIGN NUMBER: 14V252000

Brake Lights may or may not Randomly Illuminate

Any of the above failure conditions increases the risk of a crash.

 

NHTSA Campaign Number: 14V252

Manufacturer General MotorseBay logo LLC

Components SERVICE BRAKES, HYDRAULIC, ELECTRICAL SYSTEM, EXTERIOR LIGHTING, VEHICLE SPEED CONTROL, ELECTRONIC STABILITY CONTROL

Potential Number of Units Affected 2,440,524

 

Summary

General MotorseBay logo LLC (GM) is recalling certain model year 2004-2012 ChevroleteBay logo Malibu vehicles manufactured May 16, 2003, through October 11, 2012, 2004-2007 Malibu Maxx vehicles manufactured June 25, 2003, through April 5, 2007, 2005-2010 PontiaceBay logo G6 vehicles manufactured May 26, 2004, through January 4, 2010, and 2007-2010 SaturneBay logo Aura vehicles manufactured April 24, 2006, through May 26, 2009. In the affected vehicles, increased resistance in the Body Control Module (BCM) connection may result in voltage fluctuations in the Brake Apply Sensor (BAS) circuit. These fluctuations can cause one or more of these conditions: the brake lights to illuminate without the brake pedal being pushed; the brake lights to not illuminate when the pedal is pushed; difficulty disengaging the cruise control; moving the gear shifter out of the ‘PARK’ position without pushing the brake; and disablement of crash avoidance features such as traction control, electronic stability control, and panic braking assist features.

 

Remedy

GM will notify owners, and dealers will attach the wiring harness to the BCM with a spacer, apply dielectric lubricant to both the BCM and harness connector and the BAS and harness connector, and will relearn the brake pedal home position, free of charge. The manufacturer distributed an Interim letter to customers on July 14, 2014. The recall began on August 18, 2014. Owners may contact General MotorseBay logo customer service at 1-800-222-1020 (ChevroleteBay logo), 1-800-762-2737 (PontiaceBay logo), 1-800-553-6000 (SaturneBay logo). GM’s number for this recall is 13036.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.

 

Check if your Vehicle has a Recall

 


Parts

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 Q&A Document for Upcoming Safety Recall 13036
Brake Lamps Malfunction

 

Q1. What vehicles are involved? 

A1. All 2004-2012 model year (MY) Chevrolet Malibu, 2004-2007 MY Chevrolet Malibu Maxx, 2005-2010 MY Pontiac G6 and 2007-2010 MY Saturn Aura vehicles.

 

Q2. What is the condition being covered?

A2. On these vehicles, over time an increased resistance can develop in the Body Control Module connection system and result in voltage fluctuations or intermittency in the Brake Apply Sensor circuit that can cause service brake lamp malfunction. As a result, the service brake lamps may illuminate when the service brakes are not being applied, or may not illuminate when the service brakes are being applied.  Additionally, cruise control may not engage.  If cruise control is engaged, additional service brake pedal travel may be required to disengage it.  Service brake pedal application may not be required to move the shift lever out of PARK, or additional service brake pedal travel may be required to move the shift lever out of PARK.  Traction control, electronic stability control, and panic braking assist features, if equipped, may be disabled.  Service ESC and/or Traction Control tell-tales may illuminate with this condition.  These conditions may increase the risk of a crash.

 

Q3. How will you repair these vehicles?

A3. To correct these conditions, dealers are to attach the wiring harness to the BCM with a spacer, apply dielectric lubricant to both the BCM and harness connector and on the BAS and harness connector, and relearn the brake pedal home position.

 

Q4. How did you discover the condition?

A4. Customer complaints and warranty claims.

 

Q5. Have there been any reports from the field of crashes or injuries related to this condition? 

A5. GM is aware of 13 crashes and two injuries, but no fatalities as a result of the condition.

 

Q6. Why are we recalling these vehicles now after the actions taken in 2009?

A6. Based on data gathered through additional investigation and field evaluation process it was determined that these vehicles may have the same condition as those vehicles involved in a safety recall in 2009.

 

Q7. Did NHTSA pressure us to do this recall?

A7. There was a NHTSA and Transport Canada investigation on this issue.

 

Q8. Where were these vehicles made?

A8. Chevrolet Malibu – Fairfax, Kan. and Orion Township, Mich.
Pontiac G6 – Orion Township, Mich.
Saturn Aura – Fairfax, Kansas

 

Q9. Where besides the United States were these vehicles sold?

A9. Aruba, Bahamas, Bahrain, Brazil, Canada, Cayman Islands, Guam, Israel, Jordan, Kuwait, Lebanon, Mexico, Netherland Antilles, Oman, Palestinian Territories, Panama, Qatar, Saudi Arabia, United Arab Emirates and Yemen (U.S. – 2,440,524, Canada – 194,314, Exports – 68,819)

 

Q10. Is my vehicle safe to drive? 

A10. The condition may not appear in all vehicles.  A quick check can be applied to see if your brake lights are illuminated when the brake pedal is pressed.

 

Q11. When will I be able to get my vehicle repaired and how much will it cost me?

A11.  Customer advisory letters will be sent soon followed by a second letter informing customers that they can call for appointments to have their vehicles’ serviced. Repairs will be performed at no cost to customers.

 

Q12. I’ve had my vehicle repaired.  When can I be reimbursed?

A12. The new service procedure is more comprehensive and we would like to fully service the vehicle. If the customer has paid for the repairs with dielectric grease for the brake lights, we will reimburse them with their receipt.

 


23 Affected Products

Vehicles

CHEVROLETMALIBU2004-2012
CHEVROLETMALIBU MAXX2004-2007
PONTIACG62005-2010
SATURNAURA2007-2010

 


25 Associated Documents

Manufacturer Notices(to Dealers,etc) – Notice regarding Q&A

RCMN-14V252-4533.pdf 57.202KB

To View or Download this Document Click Here

 

 


Other Recall Related Documents – Q&A

RCORRD-14V252-7289.pdf 60.544KB

 


Defect Notice(Part 573) Supplemental

RCDNN-14V252-4539.pdf 98.861KB

To View or Download this Document Click Here

 

 


Owner Notification Letter(Part 577)- Interim

RCONL-14V252-8202.pdf 162.373KB

To View or Download this Document Click Here

 

 


Recall Acknowledgement

RCAK-14V252-8210.pdf 51.624KB

 


Manufacturer Notices(to Dealers,etc)

RCMN-14V252-0956.pdf 23.625KB

To View or Download this Document Click Here

 

 


Recall Quarterly Report – 2015-Q1

RCLQRT-14V252-3479.PDF 29.081KB

 


Renotification Notice

RCRN-14V252-3186.pdf 189.58KB

To View or Download this Document Click Here

 

 


Manufacturer Notices(to Dealers,etc)

RCMN-14V252-4882P.pdf 88.58KB

To View or Download this Document Click Here

 

 


Remedy Instructions and TSB

RCRIT-14V252-3751P.pdf 750.355KB

To View or Download this Document Click Here

 

 


Defect Notice(Part 573)

RCDNN-14V252-1248P.pdf 128.369KB

To View or Download this Document Click Here

 

 


Remedy Instructions and TSB – Bulletin No.: 13036A Date: July 2015

RCRIT-14V252-1836.pdf 958.06KB

To View or Download this Document Click Here

 

 


Manufacturer Notices(to Dealers,etc)

RCMN-14V252-4865.pdf 2.31KB

To View or Download this Document Click Here

 

 


Recall Quarterly Report – 2015-Q2

RCLQRT-14V252-3991.PDF 29.183KB

 


Remedy Instructions and TSB – Bulletin No.: 13036B Date: September 2015

RCRIT-14V252-6894.pdf 1118.999KB

To View or Download this Document Click Here

 

 


Recall Quarterly Report – 2015-Q4

RCLQRT-14V252-6346.PDF 29.4KB

 


Recall Quarterly Report – 2015-Q3

RCLQRT-14V252-3290.PDF 29.307KB

 


Manufacturer Notices(to Dealers,etc) – Part Information and Service Procedure Revised

RCMN-14V252-5780.pdf 2.772KB

To View or Download this Document Click Here

 

 


Owner Notification Letter(Part 577)

RCONL-14V252-0123P.pdf 163.086KB

To View or Download this Document Click Here

 

 


Recall Quarterly Report – 2014-Q4

RCLQRT-14V252-8014.PDF 28.94KB

 


Recall Quarterly Report

RCLQRT-14V252-1056.pdf 28.934KB

 


Safety Bulletin

RCSB-14V252-9329.pdf 1587.134KB

To View or Download this Document Click Here

 

 


Manufacturer Notices(to Dealers,etc)

RCMN-14V252-3753.pdf 64.147KB

To View or Download this Document Click Here

 

 


Safety Bulletin

RCSB-14V252-1437.pdf 1586.539KB

To View or Download this Document Click Here

 

 


Manufacturer Notices(to Dealers,etc)

RCMN-14V252-9102.pdf 65.064KB

To View or Download this Document Click Here

 

 


1 Associated Investigation

Brake Light Switch/Sensor Malfunction
NHTSA ID: EA13005
Dated opened: June 6, 2013

On May 14, 2014 General Motors (GM) announced a recall action (14V-252) involving model year (MY) 2004-12 Chevrolet Malibu, MY 2004-07 Malibu Maxx, MY 2005-10 Pontiac G6 and MY 2007-10 Saturn Aura vehicles. An increased resistance can develop in the Body Control Module connection systems and result in voltage fluctuations in the Brake Apply Sensor (BAS, or brake light switch) circuit that can cause the brake lamps to malfunction. As a result, and according to GM, the brake lamps may illuminate when pedal application is not being applied or may not illuminate when pedal force is applied. Additionally, the cruise control may not engage or if it is engaged it may require increased pedal travel to disengage. Pedal application may not be required to move the shift lever out of PARK or additional travel may be required to move the shift lever out of PARK. Traction control, electronic stability control (ESC) and panic brake assist features may also become disabled. These failure conditions may increase the risk of a crash.

The Office of Defects Investigation (ODI) opened Engineering Analysis EA13-005 on June 6, 2013 to further investigate complaints alleging that the brake lights did not operate properly on MY 2005-08 Pontiac G6 vehicles. The BAS in these vehicles produces a single analog voltage output proportional to the brake pedal’s position. The BAS signal is used by various systems to determine both pedal position and rate of displacement, so a failure or inaccuracy of the signal may affect multiple systems. ODI also received similar complaints on MY 2009 Pontiac G6, MY 2004-11 Chevrolet Malibu and MY 2007-09 Saturn Aura vehicles that use the same BAS. All of these above models were included in the subject vehicle population of ODI’s Information Request (IR) letter to GM. Prior to the recall announcement date, ODI received 855 reports of brake light malfunction resulting in one or several of the failure conditions. Eight (8) of the reports alleged crashes, with 1 resulting in an injury. Of these crash allegations, 2 were roll-away incidents, in which the shift interlock was moved out of PARK without pedal application and the vehicle rolled into another object. Three (3) crashes involved rear-end hits, which were believed to be due to brake light reversal. ESC/Traction Control failures were the alleged cause of 2 incidents, which resulted in unresponsive brake application and in 1 case caused the vehicle to leave the roadway. One (1) crash allegation was not counted as the circumstances of the crash were not related to any of the failure modes. ODI notes that it is difficult to determine the actual cause of incidents where brake light reversal or ESC/Traction Control failures were the alleged cause.

In response to ODI’s IR, GM submitted 2,268 unique reports that related to brake lamp malfunction. Combined with the data submitted during Recall Query 13-001, a total of 4,664 unique complaints were submitted. Twelve (12) of the GM reports alleged a crash, with 2 reporting minor injuries and 4 alleging property damage. Of the 12 reports, 3 involved brake light reversal allegations, 4 involved roll-away incidents and 2 involved ESC/Traction Control malfunctions. ODI did not include three (3) reports that involved allegations inconsistent with the alleged defect.

This investigation is closed on the basis of GM’s announcement of safety recall 14V-252.

The ODI complaints cited above can be reviewed at: https://www-odi.nhtsa.dot.gov/owners/SearchNHTSAID, see the attached list for ODI numbers.


Latest Recalls Documents

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=14V252&docType=RCL

 

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