Water Leaking on Front Right Passenger Floor During Hard Rain or Snow Melt Off When Vehicle is on an Incline – 2011-2016 Chevrolet Cruze

NHTSA ID Number: 10078501

Manufacturer Communication Number: PI-1302-A

Summary

THIS TECHNICAL BULLETIN PROVIDES A PROCEDURE TO INSTALL AN AIR INLET DEFLECTOR OVER THE HVAC AIR INLET TO CORRECT WATER LEAKING ON THE FRONT PASSENGER FLOOR DUE TO WATER RUNNING DOWN THE WINDSHIELD UNDER THE AIR INLET GRILLE PANEL, ENTERING THE BODY AIR INLET OF THE HVAC SYSTEM.

 


Condition/Concern

Some customers may comment on water leaking on the front passenger floor during a hard rain or snow melt off when the vehicle is on an incline. This condition may be caused by water running down the windshield under the air inlet grille panel, entering the body air inlet of the HVAC system.

 

Recommendation/Instructions

Install an air inlet deflector over the HVAC air inlet following the procedure below:

1. Remove the passenger side air inlet grille panel. Refer to Air Inlet Grille Panel Replacement in SI.

2. Clean the surface around the HVAC air inlet and the back of the air inlet deflector where it will contact the dash panel with LORD Fusor 703 Adhesion Prep/Cleaner or equivalent.

Important: Trial fit the deflector to understand where the adhesive will be bonding along with the installation path of the part during assembly.

3. Using LORD Fusor 602EZ Surface Modifier, spray one light coat to the dash panel and air inlet deflector.

Important: Allow a MIN time of 10 minutes for the surface modifier to dry before moving onto the next step.

4. Insert LORD Fusor 143 Plastic Repair Adhesive into the applicator.

4.1. Onto a disposable surface, squeeze the applicator trigger until both parts of the adhesive comes out and wipe the excess.

4.2. Screw on the mixing nozzle and squeeze out about a nozzle length of the adhesive.

5. Apply the 143 Plastic Repair Adhesive above the foam on the backside of the deflector and install over the HVAC air inlet. The bead size should be 1/4”

to 3/8” in diameter. The new deflector should be held firmly in position for 1 minute.

Important: Once the adhesive has been purged from the mixing nozzle, working time is about 1 minute. Begin applying the adhesive immediately and be sure and have the deflector near the HVAC air inlet.

 

Parts

DescriptionQtyPart Number
DEFLECTOR-AIR INL GRL PNL WAT195364898
Plastic Repair Adhesive1143
Extreme Plastic Repair, 1.7 oz.
  • EXTREME PLASTIC REPAIR 1.7 (FUS-143)

Last update on 2026-06-19 / Affiliate links / Images from Amazon Product Advertising API


 

Surface Modifier1602EZ
Sale

Last update on 2026-06-10 / Affiliate links / Images from Amazon Product Advertising API


 

Adhesion Prep/Cleaner1703

No products found.

 


6 Affected Products

Vehicle

MAKEMODELYEAR
CHEVROLETeBay logoCRUZE2011-2016

 


1 Associated Document

Service Bulletin Document

Bulletin No.: PI1302A
Date: 13-Apr-2016

https://www.nhtsa.gov/recalls?nhtsaId=10078501

SB-10078501-7690.pdf 171.798KB

 


NHTSA ID Number: 10094489

Manufacturer Communication Number: PI1302

Summary

THIS PRELIMINARY BULLETIN PROVIDES A PROCEDURE TO INSTALL A DEFLECTOR UNDER THE COWL TO CORRECT THE CUSTOMERS CONCERN OF A WATER LEAK DURING A HARD RAIN OR SNOW.

 


NHTSA ID Number: 10072516

Manufacturer Communication Number: PI1302

Summary

SUMMARY TO BE PROVIDED ON A FUTURE DATE.

 

1 Associated Document

Service Bulletin Document

Bulletin No.: PI1302
Date: September, 2014

https://www.nhtsa.gov/recalls?nhtsaId=10072516

SB-10072516-0335.pdf 333.234KB

 


NHTSA ID Number: 10056448

Manufacturer Communication Number: PI-1302

Summary

CHEVROLETeBay logo: VEHICLE ON AN INCLINE AND A SNOW MELT OFF OR HARD RAIN HAS OCCUR, WATER WOULD LEAK ONTO PASSENGER SIDE FLOOR, CAUSED BY RUNNING DOWN WINDSHIELD UNDER AIR INLET GRILLE PANEL TO BODY AIR INLET OF HVAC SYSTEM. MODEL 2011-2015 CRUZE. *PE

 

1 Associated Document

Service Bulletin Document

Bulletin No.: PI1302
Date: September, 2014

https://www.nhtsa.gov/recalls?nhtsaId=10056448

SB-10056448-8949.pdf 420.153KB

 


 

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