Information on Excessive Diesel Exhaust Fluid (DEF) Usage – 2019-2023 Cadillac Chevrolet GMC

NHTSA ID Number: 10222782

Manufacturer Communication Number: 20-NA-082

Summary

This informational bulletin explains why more DEF is being used in diesel engines due to new emission standards.

 


Condition

Some customers may comment that excessive DEF is being used.

Some technicians may find no codes set or messages on the DIC.

 

Information

The current 2020 Silverado/Sierra is the first to have a DEF level gauge on the IP. This is the first time a customer can see a representation of how much DEF is in the tank up to the full capacity of the tank. This gauge does not operate like the float style gauge that you have in your fuel tank. Because of this, you may see some fluctuation in the gauge. It may also take a few key cycles to register the correct amount in the tank after a fill event. With the new segmented DEF level gauge, it is possible that after adding 5 gallons (18.9 L) of DEF that the gauge reads as a full tank after the fill event. However, if the actual level of DEF is just entering the last segment on the gauge, the gauge is likely to drop by one segment shortly after driving after the fill event. This could give an initial impression that the vehicle consumes a lot of DEF.

Every year that GM produces vehicles with diesel engines, the requirements to reduce Nitrogen Oxides (NOx) in the vehicle exhaust continue to get more aggressive. Because DEF is required to reduce the NOx in the exhaust, DEF consumption will increase as NOx reduction requirements increase. When customers trade in an older model year diesel Silverado/Sierra for a newer model year, there will likely be an increase in DEF usage. DEF consumption increases as the newer vehicles meet the more stringent emission requirements for that model year.

The amount of DEF usage is also a function of how hard the engine is working, or engine load. Because of this, it is more representative to compare DEF usage to the amount of fuel used, also a function of engine load, instead of miles traveled. In addition to engine load, other factors that affect the DEF usage rate are the humidity, temperature, and altitude where the vehicle is operating.

Under certain conditions, the ECM will increase or decrease the amount of DEF used based on learning or adaptive algorithms. In the event of a malfunction and SES light, the ECM may double or even eliminate the amount of DEF that is being used. This will continue until the vehicle is repaired and until the learned value in the ECM is reset. When towing a trailer or when the vehicle is heavily loaded, the vehicle will use more DEF per mile. While the DEF usage at any one moment is calculated instantaneously based on the amount of NOx the engine produces, the average DEF consumed takes much longer to adjust down after the heavy load is removed from the vehicle. When a customer sees a message stating XXX miles to empty, this is based roughly on the average amount of DEF used. If the vehicle is heavily loaded during that XXX miles, the range will be lower. Conversely if the vehicle is not heavily loaded, the range will be more than XXX. For some customer usage scenarios, this can give the impression that the vehicle is using too much DEF when in actuality if you measure the amount of DEF consumed based on fuel consumption you will get a much more accurate measurement.

 


70 Affected Products

Vehicles

MAKEMODELYEAR
CADILLACeBay logoESCALADE2021-2023
CADILLACeBay logoESCALADE ESV2021-2023
CHEVROLETeBay logoCOLORADO2020-2021
CHEVROLETeBay logoEXPRESS2020-2022
CHEVROLETeBay logoSILVERADO 15002020-2023
CHEVROLETeBay logoSILVERADO 25002020-2023
CHEVROLETeBay logoSILVERADO 35002020-2023
CHEVROLETeBay logoSILVERADO 4500HD2019-2023
CHEVROLETeBay logoSILVERADO 5500HD2019-2023
CHEVROLETeBay logoSILVERADO 6500HD2019-2023
CHEVROLETeBay logoSUBURBAN2021-2023
CHEVROLETeBay logoSUBURBAN 15002021-2022
CHEVROLETeBay logoTAHOE2021-2023
GMCCANYON2020-2022
GMCSAVANA2020-2022
GMCSIERRA 15002020-2023
GMCSIERRA 25002020-2023
GMCSIERRA 35002020-2023
GMCSIERRA DENALI2020
GMCYUKON2021-2023
GMCYUKON XL2021-2022

 


1 Associated Document

Manufacturer Communications

Bulletin No.: 20-NA-082
Date: September, 2022

https://www.nhtsa.gov/recalls?nhtsaId=10222782

MC-10222782-0001.pdf 515.843KB

 


 

Bestseller No. 1
Blue Def DEF002-2PK Diesel Exhaust Fluid, 2.5 Gallon, 2 Pack
  • One gallon of is used approximately every 300 miles
  • A truck with a 20 gallon DEF tank can go up to 6000 miles between fill-ups
  • When used in an SCR system will reduce the levels of NOx emissions of those engines
Bestseller No. 2
Blue Def DEF002-4PK Diesel Exhaust Fluid, 2.5 Gallon, 4 Pack
  • One gallon of is used approximately every 300 miles
  • A truck with a 20 gallon DEF tank can go up to 6000 miles between fill-ups
  • When used in an SCR system will reduce the levels of NOx emissions of those engines
  • Fit type: Universal
Bestseller No. 3
SaleBestseller No. 4
ACDelco GM Original Equipment 10-4022 Diesel Exhaust Emissions Reduction (DEF) Fluid - 1 gal, white
  • Meets GM Original Equipment specifications to be approved for use in GM vehicles as well as in non-GM diesel vehicles that have an SCR (Selective Catalytic Reduction) system to meet regulated NOx emissions (Based on EPA certification testing. Your actual emissions will vary based on several factors including temperature, terrain, and driving conditions).
  • High quality formula is made from high purity urea and deionized water.
  • Meets API regulations and ISO 22241 standard for purity and concentration
  • Nozzles sold separately
Bestseller No. 5
Ford Genuine Fluid PM-27-JUG Diesel Exhaust Fluid - 2.5 Gallon
  • Required for diesel vehicles equipped with a selective catalytic reduction (SCR) emissions after treatment system
  • Reduces NOx emissions in diesel vehicles with an SCR catalyst
  • AUS32 fluid meeting all the requirements and purity standards of ISO 22241 and DIN70071
  • Nozzle specifically designed to fit the DEF filler opening of 2011MY and forward FordeBay logo diesel vehicles (as well as many competitive vehicles) and prevent over filling the DEF tank
  • Use only dispensing systems that are compatible with DEF

Last update on 2026-05-22 / Affiliate links / Images from Amazon Product Advertising API


 

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