Safety Recall N222380031 Improper Urethane Sealing – High Voltage Battery Pack – 2022 BrightDrop EV600 & 2022-2023 GMC Hummer EV Pickup

October 13, 2022 NHTSA CAMPAIGN NUMBER: 22V771000

High Voltage Battery Enclosure Not Properly Sealed

Water accumulation in the high voltage battery pack can cause a loss of drive power, increasing the risk of a crash.

 

NHTSA Campaign Number: 22V771

Manufacturer General Motors, LLC

Components ELECTRICAL SYSTEM

Potential Number of Units Affected 824

 

Summary

General Motors, LLC (GM) is recalling certain 2022 BrightDrop EV600 and 2022-2023 GMC Hummer EV Pickup electric vehicles. The high voltage battery pack enclosure may not be properly sealed, allowing water to enter the pack.

 

Remedy

Owner notification letters were mailed April 13, 2023. Second letters will be sent once the remedy is available. Owners may contact EV Concierge at 1-833-HUMMER-EV, and BrightDrop Service Operations and Support at 1-888-987-4377. GM’s number for this recall is N222380031.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 

Check if your Vehicle has a Recall

 


Condition

General Motors has decided that a defect which relates to motor vehicle safety exists in certain 2022-2023 model year GMC HUMMER EV vehicles. The high-voltage battery pack enclosure in some of these vehicles may not have been properly sealed. If the pack enclosure is not sealed, water can enter the pack. GM is aware of three confirmed reports of this condition causing water to enter the pack. In two of the cases, the vehicles would not start. In the third case, the vehicle lost propulsion while driving. A loss of propulsion while driving can increase the risk of a crash.

 

Correction

Dealers will replace high-voltage battery packs.

 

Parts

Quantity Part Name Part No.
1 High Voltage Battery Assembly *
As Req. High Voltage Drive Motor Cable 86783177
As Req. High Voltage Drive Motor Cable 86783176
6 Engine Coolant – US 12378390
Engine Coolant – CA 10953456

 


Frequently Asked Questions (FAQs) for Safety Recall N222380031
Improper Urethane Sealing – High Voltage Battery Pack

 

These questions and answers are being provided to help GM dealers respond to inquiries from involved vehicle owners about the Safety Recall identified above.

 

Q1) Which vehicles are involved?

Certain 2022 model year GMC HUMMER EV vehicles

 

Q2) What is the issue or condition?

The high-voltage battery pack enclosure in some of these vehicles may not have been properly sealed.  If the pack enclosure is not sealed, water can enter the pack.

 

Q3) What symptoms may be experienced?  What warning signs may be associated with the issue or condition described?

If water enters the battery pack enclosure and causes a battery pack malfunction, one or more malfunction indicator lamps may illuminate and the driver information center will display a warning message to the driver.

 

Q4) What is the remedy/repair?

Dealers will replace high-voltage battery packs.

 

Q5) What is the safety risk?  Is the vehicle safe to drive?

GM is aware of three confirmed reports of this condition causing water to enter the pack.  In two of the cases, the vehicles would not start.  In the third case, the vehicle lost propulsion while driving.   A loss of propulsion while driving can increase the risk of a crash.

 

Q6) Does the customer have to pay for this remedy/repair?

No, this inspection/repair will be done at no cost to the customer.

 

Q7) Is the remedy/repair available now?

Yes, please see the attached bulletin for details.

 

Q8) What should customers do until recall repairs can be completed?  Are there any special instructions?

If special instructions are provided, they will be included in the notification letters to customers.

 

Q9) How can customers check to see if their vehicle is involved in this field action?

Customers who own a vehicle involved in the field action will be notified by mail by General Motors, but they may also check their Vehicle Identification Number (VIN) for field actions in GM Owner Center at https://my.gm.com/recalls or via NHTSA’s website at https://vinrcl.safercar.gov/vin/.

 

Q10) If customers are concerned, can they get a rental car or courtesy transportation?

Courtesy transportation is available for customers whose vehicles are involved in this recall and are within the warranty coverage period for the warranty which is associated with this recall.  Please refer to Warranty Administration Bulletin #17-NA-073:  Field Action Courtesy Transportation Policy for further information.

 


Chronology :

On July 26, 2022 and August 9, 2022, GM received Speak Up For Safety (SUFS) submissions relating to potential electrocoating and urethane-sealing issues in certain Hummer EV battery packs. GM opened product investigations to investigate these related allegations on August 2, 2022 and August 19, 2022. GM’s investigations identified two manufacturing errors—undercured electrocoating along certain portions of the battery tray and improper urethane seal repair—that could result in poor urethane seal adhesion in battery packs built during specific build windows.

GM is aware of two relevant field reports and a relevant report involving a GM-owned test vehicle. In the two field reports, received by GM on June 27 and July 19, 2022, the vehicles would not start. In the third report, a GM-owned test vehicle lost propulsion during a test event at GM’s Milford Proving Grounds on September 24, 2022. All three of these vehicles exhibited water leaks at urethane seals that had been repaired by the battery pack supplier during pack assembly. Water inside the battery packs triggered the vehicles’ onboard diagnostics, and the drivers received notification of a battery-pack malfunction.

GM is not aware of any accidents, injuries, or fires related to this condition. GM’s Safety Field Action Decision Authority (SFADA) decided to conduct a safety recall on vehicles containing packs with potentially improperly repaired urethane seals on October 6, 2022. SFADA decided to expand this recall to vehicles that may have battery pack trays with undercured electrocoating on October 13, 2022.

 


3 Affected Products

Vehicles

MAKE MODEL YEAR
BRIGHTDROP EV600 2022
GMC HUMMER EV 2022-2023

 


44 Associated Documents

Manufacturer Notices(to Dealers,etc) – Dealer Message re Stop Delivery Order for Upcoming Safety Recall N222380030 Improper Urethane Sealing – High Voltage Battery Pack

RCMN-22V771-9763.pdf 64.228KB

RCMN-22V771-9763

 


Miscellaneous Document – Frequently Asked Questions (FAQs) for Safety Recall N222380030 Improper Urethane Sealing – High Voltage Battery Pack

RMISC-22V771-5188.pdf 97.57KB

RMISC-22V771-5188

 


Defect Notice 573 Report

RCLRPT-22V771-7193.PDF 214.818KB

RCLRPT-22V771-7193

 


Recall Acknowledgement

RCAK-22V771-9080.pdf 752.876KB

RCAK-22V771-9080

 


Manufacturer Notices(to Dealers,etc) – Dealer Message re Update on Stop Delivery Order for Upcoming Safety Recall N222380030 Improper Urethane Sealing – High Voltage Battery Pack VINS Moved to new Safety Recall N222380031

RCMN-22V771-6761.pdf 114.42KB

RCMN-22V771-6761

 


Miscellaneous Document – Frequently Asked Questions (FAQs) for Safety Recall N222380031 Improper Urethane Sealing – High Voltage Battery Pack

RMISC-22V771-8177.pdf 97.552KB

RMISC-22V771-8177

 


Recall 573 Report – 10/25/22

RCLRPT-22V771-6214.PDF 214.834KB

RCLRPT-22V771-6214

 


Miscellaneous Document – Supplemental Outreach re Important Safety Information Re Your GMC Hummer EV Edition 1

RMISC-22V771-8658.pdf 940.943KB

RMISC-22V771-8658

 


ISSUED Interim Owner Notification Letter(Part 577) (Hummer)

RIONL-22V771-4380.pdf 91.756KB

RIONL-22V771-4380

 


ISSUED Interim Owner Notification Letter(Part 577)

RIONL-22V771-6550.pdf 40.377KB

RIONL-22V771-6550

 


Recall 573 Report – 1/26/23

RCLRPT-22V771-2385.PDF 214.829KB

RCLRPT-22V771-2385

 


Recall 573 Report – 3/16/23

RCLRPT-22V771-1291.PDF 214.844KB

RCLRPT-22V771-1291

 


Remedy Instructions and TSB

RCRIT-22V771-9162.pdf 943.663KB

RCRIT-22V771-9162

 


Remedy Instructions and TSB

RCRIT-22V771-2655.pdf 944.286KB

RCRIT-22V771-2655

 


Manufacturer Notices(to Dealers,etc) – Dealer Message re REVISION: N222380031-01 – Safety Recall Improper Urethane Sealing – High Voltage Battery Pack Revised Warranty Section

RCMN-22V771-2634.pdf 56.709KB

RCMN-22V771-2634

 


Manufacturer Notices(to Dealers,etc) – Dealer Message re NEW VEHICLE DEMONSTRATION / DELIVERY HOLD Compliance Recall 23C02 Certain 2023 Model Year Transit Wiring Harness Missing Jumper Loop

RCMN-22V771-9843.pdf 60.148KB

RCMN-22V771-9843

 


Miscellaneous Document – Frequently Asked Questions (FAQs) for Safety Recall N222380031 Improper Urethane Sealing – High Voltage Battery Pack

RMISC-22V771-2661.pdf 97.475KB

RMISC-22V771-2661

 


Recall 573 Report – 4/12/23

RCLRPT-22V771-3064.PDF 214.838KB

RCLRPT-22V771-3064

 


Recall 573 Report – 4/12/23

RCLRPT-22V771-9921.PDF 214.838KB

RCLRPT-22V771-9921

 


ISSUED Owner Notification Letter(Part 577)

RCONL-22V771-0374.pdf 81.512KB

RCONL-22V771-0374

 


Manufacturer Notices(to Dealers,etc) – Dealer Message re N222380031-01 – Safety Recall Improper Urethane Sealing – High Voltage Battery Pack

RCMN-22V771-8644.pdf 110.81KB

RCMN-22V771-8644

 


Miscellaneous Document – Frequently Asked Questions (FAQs) for Safety Recall N222380031 Improper Urethane Sealing – High Voltage Battery Pack

RMISC-22V771-6528.pdf 97.475KB

RMISC-22V771-6528

 


Remedy Instructions and TSB

RCRIT-22V771-5868.pdf 942.365KB

RCRIT-22V771-5868

 


Manufacturer Notices(to Dealers,etc) – Dealer Message re REVISION: N222380031-02 – Safety Recall Improper Urethane Sealing – High Voltage Battery Pack **IMPORTANT PARTS UPDATE**

RCMN-22V771-1490.pdf 107.908KB

RCMN-22V771-1490

 


Manufacturer Notices(to Dealers,etc) – Dealer Message re N222380031-02 – Safety Recall Improper Urethane Sealing – High Voltage Battery Pack Additional vehicles have been moved to ‘Open’ status

RCMN-22V771-1206.pdf 110.103KB

RCMN-22V771-1206

 


Remedy Instructions and TSB

RCRIT-22V771-0649.pdf 943.746KB

RCRIT-22V771-0649

 


Manufacturer Notices(to Dealers,etc) – Dealer Message re REVISION: N222380031-03 – Safety Recall Improper Urethane Sealing – High Voltage Battery Pack **IMPORTANT PARTS UPDATE**

RCMN-22V771-1332.pdf 184.964KB

RCMN-22V771-1332

 


Manufacturer Notices(to Dealers,etc) – Dealer Message re N222380031-02 – Safety Recall Improper Urethane Sealing – High Voltage Battery Pack Additional vehicles have been moved to ‘Open’ status

RCMN-22V771-6443.pdf 207.308KB

RCMN-22V771-6443

 


Miscellaneous Document – Frequently Asked Questions (FAQs) for Safety Recall N222380031 Improper Urethane Sealing – High Voltage Battery Pack

RMISC-22V771-4705.pdf 97.475KB

RMISC-22V771-4705

 


Manufacturer Notices(to Dealers,etc) – Dealer Message re N222380031-03 – Safety Recall Improper Urethane Sealing – High Voltage Battery Pack Additional vehicles have been moved to ‘Open’ status

RCMN-22V771-9873.pdf 206.668KB

RCMN-22V771-9873

 


Manufacturer Notices(to Dealers,etc) – Dealer Message re N222380031-03 – Safety Recall Improper Urethane Sealing – High Voltage Battery Pack Additional vehicles have been moved to ‘Open’ status

RCMN-22V771-7324.pdf 207.533KB

RCMN-22V771-7324

 


Manufacturer Notices(to Dealers,etc) – Dealer Message re N222380031-03 – Safety Recall Improper Urethane Sealing – High Voltage Battery Pack Additional vehicles have been moved to ‘Open’ status

RCMN-22V771-5290.pdf 207.644KB

RCMN-22V771-5290

 


Miscellaneous Document – Frequently Asked Questions (FAQs) for Safety Recall N222380031 Improper Urethane Sealing – High Voltage Battery Pack

RMISC-22V771-4621.pdf 97.475KB

RMISC-22V771-4621

 


Manufacturer Notices(to Dealers,etc) – Dealer Message re N222380031-03 – Safety Recall Improper Urethane Sealing – High Voltage Battery Pack Additional vehicles have been moved to ‘Open’ status

RCMN-22V771-9045.pdf 207.173KB

RCMN-22V771-9045

 


Manufacturer Notices(to Dealers,etc) – Dealer Message re N222380031-03 – Safety Recall Improper Urethane Sealing – High Voltage Battery Pack Additional vehicles have been moved to ‘Open’ status

RCMN-22V771-4529.pdf 156.429KB

RCMN-22V771-4529

 


Manufacturer Notices(to Dealers,etc) – Dealer Message re N222380031-03 – Safety Recall Improper Urethane Sealing – High Voltage Battery Pack Additional vehicles have been moved to ‘Open’ status

RCMN-22V771-7368.pdf 205.066KB

RCMN-22V771-7368

 


Manufacturer Notices(to Dealers,etc) – Dealer Message re N222380031-03 – Safety Recall Improper Urethane Sealing – High Voltage Battery Pack Additional vehicles have been moved to ‘Open’ status

RCMN-22V771-7818.pdf 206.104KB

RCMN-22V771-7818

 


Manufacturer Notices(to Dealers,etc) – Dealer Message re N222380031-03 – Safety Recall Improper Urethane Sealing – High Voltage Battery Pack Additional vehicles have been moved to ‘Open’ status

RCMN-22V771-2054.pdf 206.685KB

RCMN-22V771-2054

 


Manufacturer Notices(to Dealers,etc) – Dealer Message re N222380031-03 – Safety Recall Improper Urethane Sealing – High Voltage Battery Pack Additional vehicles have been moved to ‘Open’ status

RCMN-22V771-0023.pdf 205.991KB

RCMN-22V771-0023

 


Manufacturer Notices(to Dealers,etc) – Dealer Message re N222380031-03 – Safety Recall Improper Urethane Sealing – High Voltage Battery Pack Additional vehicles have been moved to ‘Open’ status

RCMN-22V771-3356.pdf 206.987KB

RCMN-22V771-3356

 


Recall 573 Report – 7/12/23

RCLRPT-22V771-6664.PDF 214.834KB

RCLRPT-22V771-6664

 


Recall Quarterly Report #1, 2023-2

RCLQRT-22V771-5516.PDF 211.147KB

RCLQRT-22V771-5516

 


Manufacturer Notices(to Dealers,etc) – Dealer Message re N222380031-03 – Safety Recall Improper Urethane Sealing – High Voltage Battery Pack Additional vehicles have been moved to ‘Open’ status

RCMN-22V771-8652.pdf 154.297KB

RCMN-22V771-8652

 


Manufacturer Notices(to Dealers,etc) – Dealer Message re N222380031-03 – Safety Recall Improper Urethane Sealing – High Voltage Battery Pack Additional vehicles have been moved to ‘Open’ status

RCMN-22V771-9129.pdf 156.813KB

RCMN-22V771-9129

 


Latest Recalls Documents

For the Latest and Most Recent Recalls Information Visit the link below…

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=22V771&docType=RCL

 


 

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  • 🚘【Safety 8X Faster Charge】EVJUICION Level 2 EV Charger compatible with all EVs and PHEVs Sold in North America. With 220-240V charging, Say goodbye to a slow EV charger and enjoy 8X faster charging. Ev chargers for home level 2 designed with J1772 TYPE 1 standard connector, compatible with all America standant hybrid vehicles, including Tesla (Adaptor Needed), Ford, GM, Nissan, Audi, Kia, Honda, etc.
  • 🚘【Safer & Reliable Charger】Say goodbye to worrying about security. This portable ev charger level 2 is also certified as IP67 waterproof. Level 2 charger with CE certification, FCC certification and UL safety report, a more secure and reliable charge of your electric car EV charger is guaranteed to be of high quality and safety standards.
  • 🚘【Up to 9.6KW High-Speed Charging】 Adjustable Amperage from 16A to 40A (Kindly note: Some cars may turn down the current automatically when the voltage is unstableaccess to 220-240V outlet to achieve 8 times faster charging speed than other OEM 8A level 1 chargers. Get 60 miles in about 1.9 hours at 240V charge. Maximum power output of 9.6KW to provide consistent power to your vehicle.
  • 🚘【Charge Anytime, Anywhere】Nema 14-50 charger can be set to delayed (1-12 hours), Schedule your charging session with the delayed start timer, save electricity bill, and relieve peak load during the day or night. The electric car charger cable length 25 ft. This length provides flexibility and convenience when charging the vehicle not matter where it is parked. The lightweight bag is convenient for you to store and carry.
  • 🚘【Monitor Charging Status】Level 2 home chargers features an OLED screen that displays all the importance information, including current charging rate, voltage, temperature,, and time. The nema 14-50 ev charger indicator light prompts multiple protection functions, ensuring your safety during charging. When the temperature the device exceeds the safety limit, the ev car charger level 2 system automatically limits the charging power or stops charging altogether.

Last update on 2023-11-23 / Affiliate links / Images from Amazon Product Advertising API

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