Safety Recall N222380031 Improper Urethane Sealing – High Voltage Battery Pack – 2022 BrightDrop EV600 & 2022-2023 GMC Hummer EV Pickup

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October 13, 2022 NHTSA CAMPAIGN NUMBER: 22V771000

High Voltage Battery Enclosure Not Properly Sealed

Water accumulation in the high voltage battery pack can cause a loss of drive power, increasing the risk of a crash.

 

NHTSA Campaign Number: 22V771

Manufacturer General MotorseBay, LLC

Components ELECTRICAL SYSTEM

Potential Number of Units Affected 824

 

Summary

General MotorseBay, LLC (GM) is recalling certain 2022 BrightDrop EV600 and 2022-2023 GMC HummereBay EV Pickup electric vehicles. The high voltage battery pack enclosure may not be properly sealed, allowing water to enter the pack.

 

Remedy

Owner notification letters were mailed April 13, 2023. Second letters will be sent once the remedy is available. Owners may contact EV Concierge at 1-833-HUMMEReBay-EV, and BrightDrop Service Operations and Support at 1-888-987-4377. GM’s number for this recall is N222380031.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 

Check if your Vehicle has a Recall

 


Condition

General MotorseBay has decided that a defect which relates to motor vehicle safety exists in certain 2022-2023 model year GMC HUMMEReBay EV vehicles. The high-voltage battery pack enclosure in some of these vehicles may not have been properly sealed. If the pack enclosure is not sealed, water can enter the pack. GM is aware of three confirmed reports of this condition causing water to enter the pack. In two of the cases, the vehicles would not start. In the third case, the vehicle lost propulsion while driving. A loss of propulsion while driving can increase the risk of a crash.

 

Correction

Dealers will replace high-voltage battery packs.

 

Parts

QuantityPart NamePart No.
1High Voltage Battery Assembly*
As Req.High Voltage Drive Motor Cable86783177
As Req.High Voltage Drive Motor Cable86783176
6Engine Coolant – US12378390 Safety Recall N222380031 Improper Urethane Sealing - High Voltage Battery Pack - 2022 BrightDrop EV600 & 2022-2023 GMC Hummer EV Pickup | small light
Engine Coolant – CA10953456

 


Frequently Asked Questions (FAQs) for Safety Recall N222380031
Improper Urethane Sealing – High Voltage Battery Pack

 

These questions and answers are being provided to help GM dealers respond to inquiries from involved vehicle owners about the Safety Recall identified above.

 

Q1) Which vehicles are involved?

Certain 2022 model year GMC HUMMEReBay EV vehicles

 

Q2) What is the issue or condition?

The high-voltage battery pack enclosure in some of these vehicles may not have been properly sealed.  If the pack enclosure is not sealed, water can enter the pack.

 

Q3) What symptoms may be experienced?  What warning signs may be associated with the issue or condition described?

If water enters the battery pack enclosure and causes a battery pack malfunction, one or more malfunction indicator lamps may illuminate and the driver information center will display a warning message to the driver.

 

Q4) What is the remedy/repair?

Dealers will replace high-voltage battery packs.

 

Q5) What is the safety risk?  Is the vehicle safe to drive?

GM is aware of three confirmed reports of this condition causing water to enter the pack.  In two of the cases, the vehicles would not start.  In the third case, the vehicle lost propulsion while driving.   A loss of propulsion while driving can increase the risk of a crash.

 

Q6) Does the customer have to pay for this remedy/repair?

No, this inspection/repair will be done at no cost to the customer.

 

Q7) Is the remedy/repair available now?

Yes, please see the attached bulletin for details.

 

Q8) What should customers do until recall repairs can be completed?  Are there any special instructions?

If special instructions are provided, they will be included in the notification letters to customers.

 

Q9) How can customers check to see if their vehicle is involved in this field action?

Customers who own a vehicle involved in the field action will be notified by mail by General MotorseBay, but they may also check their Vehicle Identification Number (VIN) for field actions in GM Owner Center at https://my.gm.com/recalls or via NHTSA’s website at https://vinrcl.safercar.gov/vin/.

 

Q10) If customers are concerned, can they get a rental car or courtesy transportation?

Courtesy transportation is available for customers whose vehicles are involved in this recall and are within the warranty coverage period for the warranty which is associated with this recall.  Please refer to Warranty Administration Bulletin #17-NA-073:  Field Action Courtesy Transportation Policy for further information.

 


Chronology :

On July 26, 2022 and August 9, 2022, GM received Speak Up For Safety (SUFS) submissions relating to potential electrocoating and urethane-sealing issues in certain HummereBay EV battery packs. GM opened product investigations to investigate these related allegations on August 2, 2022 and August 19, 2022. GM’s investigations identified two manufacturing errors—undercured electrocoating along certain portions of the battery tray and improper urethane seal repair—that could result in poor urethane seal adhesion in battery packs built during specific build windows.

GM is aware of two relevant field reports and a relevant report involving a GM-owned test vehicle. In the two field reports, received by GM on June 27 and July 19, 2022, the vehicles would not start. In the third report, a GM-owned test vehicle lost propulsion during a test event at GM’s Milford Proving Grounds on September 24, 2022. All three of these vehicles exhibited water leaks at urethane seals that had been repaired by the battery pack supplier during pack assembly. Water inside the battery packs triggered the vehicles’ onboard diagnostics, and the drivers received notification of a battery-pack malfunction.

GM is not aware of any accidents, injuries, or fires related to this condition. GM’s Safety Field Action Decision Authority (SFADA) decided to conduct a safety recall on vehicles containing packs with potentially improperly repaired urethane seals on October 6, 2022. SFADA decided to expand this recall to vehicles that may have battery pack trays with undercured electrocoating on October 13, 2022.

 


3 Affected Products

Vehicles

MAKEMODELYEAR
BRIGHTDROPEV6002022
GMCHUMMEReBay EV2022-2023

 


44 Associated Documents

Manufacturer Notices(to Dealers,etc) – Dealer Message re Stop Delivery Order for Upcoming Safety Recall N222380030 Improper Urethane Sealing – High Voltage Battery Pack

RCMN-22V771-9763.pdf 64.228KB

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Miscellaneous Document – Frequently Asked Questions (FAQs) for Safety Recall N222380030 Improper Urethane Sealing – High Voltage Battery Pack

RMISC-22V771-5188.pdf 97.57KB

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Defect Notice 573 Report

RCLRPT-22V771-7193.PDF 214.818KB

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Recall Acknowledgement

RCAK-22V771-9080.pdf 752.876KB

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Manufacturer Notices(to Dealers,etc) – Dealer Message re Update on Stop Delivery Order for Upcoming Safety Recall N222380030 Improper Urethane Sealing – High Voltage Battery Pack VINS Moved to new Safety Recall N222380031

RCMN-22V771-6761.pdf 114.42KB

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Miscellaneous Document – Frequently Asked Questions (FAQs) for Safety Recall N222380031 Improper Urethane Sealing – High Voltage Battery Pack

RMISC-22V771-8177.pdf 97.552KB

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Recall 573 Report – 10/25/22

RCLRPT-22V771-6214.PDF 214.834KB

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Miscellaneous Document – Supplemental Outreach re Important Safety Information Re Your GMC HummereBay EV Edition 1

RMISC-22V771-8658.pdf 940.943KB

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ISSUED Interim Owner Notification Letter(Part 577) (HummereBay)

RIONL-22V771-4380.pdf 91.756KB

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ISSUED Interim Owner Notification Letter(Part 577)

RIONL-22V771-6550.pdf 40.377KB

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Recall 573 Report – 1/26/23

RCLRPT-22V771-2385.PDF 214.829KB

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Recall 573 Report – 3/16/23

RCLRPT-22V771-1291.PDF 214.844KB

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Remedy Instructions and TSB

RCRIT-22V771-9162.pdf 943.663KB

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Remedy Instructions and TSB

RCRIT-22V771-2655.pdf 944.286KB

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Manufacturer Notices(to Dealers,etc) – Dealer Message re REVISION: N222380031-01 – Safety Recall Improper Urethane Sealing – High Voltage Battery Pack Revised Warranty Section

RCMN-22V771-2634.pdf 56.709KB

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Manufacturer Notices(to Dealers,etc) – Dealer Message re NEW VEHICLE DEMONSTRATION / DELIVERY HOLD Compliance Recall 23C02 Certain 2023 Model Year Transit Wiring Harness Missing Jumper Loop

RCMN-22V771-9843.pdf 60.148KB

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Miscellaneous Document – Frequently Asked Questions (FAQs) for Safety Recall N222380031 Improper Urethane Sealing – High Voltage Battery Pack

RMISC-22V771-2661.pdf 97.475KB

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Recall 573 Report – 4/12/23

RCLRPT-22V771-3064.PDF 214.838KB

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Recall 573 Report – 4/12/23

RCLRPT-22V771-9921.PDF 214.838KB

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ISSUED Owner Notification Letter(Part 577)

RCONL-22V771-0374.pdf 81.512KB

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Manufacturer Notices(to Dealers,etc) – Dealer Message re N222380031-01 – Safety Recall Improper Urethane Sealing – High Voltage Battery Pack

RCMN-22V771-8644.pdf 110.81KB

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Miscellaneous Document – Frequently Asked Questions (FAQs) for Safety Recall N222380031 Improper Urethane Sealing – High Voltage Battery Pack

RMISC-22V771-6528.pdf 97.475KB

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Remedy Instructions and TSB

RCRIT-22V771-5868.pdf 942.365KB

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Manufacturer Notices(to Dealers,etc) – Dealer Message re REVISION: N222380031-02 – Safety Recall Improper Urethane Sealing – High Voltage Battery Pack **IMPORTANT PARTS UPDATE**

RCMN-22V771-1490.pdf 107.908KB

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Manufacturer Notices(to Dealers,etc) – Dealer Message re N222380031-02 – Safety Recall Improper Urethane Sealing – High Voltage Battery Pack Additional vehicles have been moved to ‘Open’ status

RCMN-22V771-1206.pdf 110.103KB

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Remedy Instructions and TSB

RCRIT-22V771-0649.pdf 943.746KB

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Manufacturer Notices(to Dealers,etc) – Dealer Message re REVISION: N222380031-03 – Safety Recall Improper Urethane Sealing – High Voltage Battery Pack **IMPORTANT PARTS UPDATE**

RCMN-22V771-1332.pdf 184.964KB

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Manufacturer Notices(to Dealers,etc) – Dealer Message re N222380031-02 – Safety Recall Improper Urethane Sealing – High Voltage Battery Pack Additional vehicles have been moved to ‘Open’ status

RCMN-22V771-6443.pdf 207.308KB

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Miscellaneous Document – Frequently Asked Questions (FAQs) for Safety Recall N222380031 Improper Urethane Sealing – High Voltage Battery Pack

RMISC-22V771-4705.pdf 97.475KB

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Manufacturer Notices(to Dealers,etc) – Dealer Message re N222380031-03 – Safety Recall Improper Urethane Sealing – High Voltage Battery Pack Additional vehicles have been moved to ‘Open’ status

RCMN-22V771-9873.pdf 206.668KB

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Manufacturer Notices(to Dealers,etc) – Dealer Message re N222380031-03 – Safety Recall Improper Urethane Sealing – High Voltage Battery Pack Additional vehicles have been moved to ‘Open’ status

RCMN-22V771-7324.pdf 207.533KB

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Manufacturer Notices(to Dealers,etc) – Dealer Message re N222380031-03 – Safety Recall Improper Urethane Sealing – High Voltage Battery Pack Additional vehicles have been moved to ‘Open’ status

RCMN-22V771-5290.pdf 207.644KB

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Miscellaneous Document – Frequently Asked Questions (FAQs) for Safety Recall N222380031 Improper Urethane Sealing – High Voltage Battery Pack

RMISC-22V771-4621.pdf 97.475KB

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Manufacturer Notices(to Dealers,etc) – Dealer Message re N222380031-03 – Safety Recall Improper Urethane Sealing – High Voltage Battery Pack Additional vehicles have been moved to ‘Open’ status

RCMN-22V771-9045.pdf 207.173KB

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Manufacturer Notices(to Dealers,etc) – Dealer Message re N222380031-03 – Safety Recall Improper Urethane Sealing – High Voltage Battery Pack Additional vehicles have been moved to ‘Open’ status

RCMN-22V771-4529.pdf 156.429KB

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Manufacturer Notices(to Dealers,etc) – Dealer Message re N222380031-03 – Safety Recall Improper Urethane Sealing – High Voltage Battery Pack Additional vehicles have been moved to ‘Open’ status

RCMN-22V771-7368.pdf 205.066KB

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Manufacturer Notices(to Dealers,etc) – Dealer Message re N222380031-03 – Safety Recall Improper Urethane Sealing – High Voltage Battery Pack Additional vehicles have been moved to ‘Open’ status

RCMN-22V771-7818.pdf 206.104KB

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Manufacturer Notices(to Dealers,etc) – Dealer Message re N222380031-03 – Safety Recall Improper Urethane Sealing – High Voltage Battery Pack Additional vehicles have been moved to ‘Open’ status

RCMN-22V771-2054.pdf 206.685KB

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Manufacturer Notices(to Dealers,etc) – Dealer Message re N222380031-03 – Safety Recall Improper Urethane Sealing – High Voltage Battery Pack Additional vehicles have been moved to ‘Open’ status

RCMN-22V771-0023.pdf 205.991KB

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Manufacturer Notices(to Dealers,etc) – Dealer Message re N222380031-03 – Safety Recall Improper Urethane Sealing – High Voltage Battery Pack Additional vehicles have been moved to ‘Open’ status

RCMN-22V771-3356.pdf 206.987KB

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Recall 573 Report – 7/12/23

RCLRPT-22V771-6664.PDF 214.834KB

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Recall Quarterly Report #1, 2023-2

RCLQRT-22V771-5516.PDF 211.147KB

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Manufacturer Notices(to Dealers,etc) – Dealer Message re N222380031-03 – Safety Recall Improper Urethane Sealing – High Voltage Battery Pack Additional vehicles have been moved to ‘Open’ status

RCMN-22V771-8652.pdf 154.297KB

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Manufacturer Notices(to Dealers,etc) – Dealer Message re N222380031-03 – Safety Recall Improper Urethane Sealing – High Voltage Battery Pack Additional vehicles have been moved to ‘Open’ status

RCMN-22V771-9129.pdf 156.813KB

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EVIQO Level 2 EV Charger - 48 Amp EV Charger Level 2-240V Electric Vehicle Charging Stations - Smart Wall EV Chargers for Home Level 2 - NEMA 14-50/Hardwired - 11.5kW EVSE J1772, Energy Star/UL
  • 9X FASTER than your portable basic charger: EVIQO electric vehicle charging stations are set as a plug-in level 2 EV charger 40 Amp (9.6 kWh) by default. Plug & Charge, no electrician needed. NEMA 14-50 outlet (up to 50A circuit) required. To make EVIQO a 48Amp EV charger level 2 (11.5 kWh), hardwire electrical installation required (remove input cable and prepare a custom whip, 60A or more circuit required). Adjustable current intensity: 1A increment in EVIQO app + hardware dip switch. US-based customer support Mon-Sat, 8 AM - 4 PM PT.
  • SAFE, USA CERTIFIED: EVIQO electric vehicle charging equipment is UL compliant, Energy Star, ETL and FCC certified EV car charger level 2 with 3-year Warranty. EVIQO EV charging station is weatherproof: outdoor EV charger / indoor electric vehicle charger. EVIQO home EV wall charger level 2 meets NEMA 4 and IP66 protection standards.
  • SMART APP: EVIQO surveyed 1,800 EV owners to create EV home charger level 2 app. Set up to 3 schedules and save costs during off-peak rates. Get smart tips and reminders, track power/costs live and monitor the charging history. Enjoy sleek intuitive interface of your home EV charger level 2. EVIQO solar EV charger box consistently enhances its firmware with remote OTA updates.
  • COMPATIBLE WITH ALL EVs: EVIPOWER NEMA 14-50 EV charger is equipped with heavy duty rubberized SAE J1772 connector compatible with all EVs / PHEVs in NA: all Tesla models, Chevy Bolt, Chevy Volt, VW ID 4, NissaneBay Leaf Charger, Polestar 2, FordeBay Mach E Charger, IONIQ 5 / 6, Kia Nino, EV6, EV9, Mercedes EQS, Audi, Rav4, Jeep 4xe Charger (This is J1772 level 2 charger, adapter required for Tesla).
  • FIRST-IN-CLASS: EVIQO level 2 EV chargers offer EXTRA LONG EV charging cable 25' and EXTRA LONG 37" input cable.
Bestseller No. 7
Tesla Universal Wall Connector - Electric Vehicle (EV) Charger with Dual Plug Type - Compatible for All North American EVs - Level 2 - up to 48A with 24' Cable
  • UNIVERSAL COMPATIBILITY: Seamlessly transitions between NACS and J1772 connectors, accommodating all major North American EVs including Tesla Vehicles
  • CHARGING SPEED: Up to 44 miles of range per hour of charge, with up to 11.5 kW / 48 amp output, depending on Tesla model and breaker size.
  • CONVENIENCE: Indoor or outdoor installation (by your own electrician or one of the 1,400+ Tesla Certified Electricians) with variable amperage that allows max output to be customized to an existing power supply and supports any output up to 48A. Possible max output configurations include: 48A, 40A, 32A, 24A, 16A, 12A.
  • CONNECTIVITY: Connecting the Wall Connector to a local Wi-Fi network enables over-the-air firmware updates for continual product improvements and remote access control via the app.
  • POWER-SHARE: Power-share is ideal for locations that need to charge more than one Tesla at the same time. This functionality allows up to six Wall Connectors to be linked for efficient power management.
Bestseller No. 8
SEGUMA Level 1/2 EV Charger, 16Amp Electric Car Charger Portable EV Chargers 25FT Cable with NEMA 6-20 Plug and NEMA 5-15 Adapter, Home Mobile EV Charging Station for J1772 BEVs/PHEVs 110V-240V(Black)
  • Fast and Efficient Charging---The Seguma level 2 EV charger is equipped with NEMA 6-20 Plug, offers 240V, 16A, 3.84kW output current, approximately 4x faster than 8A level 1 ev chargers, reducing the time required to charge an electric vehicle.
  • Level 1+Level 2 EV Charger--- This portable ev charger is equipped with NEMA 6-20 plug (Level 2 circuits, 240V, 16A) and attached a NEMA 5-15 adapter (Level 1 circuits, 120V, 12A), Whether you have access to a standard household outlet or a dedicated EV charging station, our electric car charger adapts to your charging needs.
  • Universal Compatibility--- Seguma 16A j1772 Charger is engineered with standardized J1772 connector, works flawlessly with any electric vehicle featuring a j1772 charging port. Whether you drive a FordeBay, Kia, Chevrolet Bolt, or any other EV model, this evse level 2 charger ensures hassle-free charging every time.
  • Intelligent Charging Features---Feature with built-in advanced chipset, Seguma ev charger provides extensive protection against lightning, leakage, grounding issues, over and under voltage, overcharging, excessive current, and overheating. Additionally, the ev level 2 charger automatically shuts off once your vehicle is fully charged, enhancing car safety. Tips: We recommend installing a circuit breaker on your home circuit for added safety measures.
  • Extended 25FT Cable Length---With an impressive 25-foot cable, you can conveniently charge your EV at home or using public charging stations. Its internal copper wires ensure top conductivity, while the TPE flame-retardant jacket adds durability. Plus, this ev charging cable is IP66 waterproof and dustproof, enduring temperatures from -30°C to 45°C.
SaleBestseller No. 9
bokman Portable Level 2 EV Charger (240V, 32A) with 25ft Cable and NEMA 14-50 for SAE-J1772 Electric Vehicles Current Adjustable and Reservation Charging Function (NOT for Tesla)
  • ⚡FAST CHARGING - This 32A EV Charger aims to make EVs charging efficient and convenient. This is the optimal choice for car home charging. The 25ft cable provides ample length, catering to the needs of most garages and driveways.
  • 🔌Charging Plug - This product adopts NEMA 14-50 Plug, which can accept a 240V input voltage. You can attach it on the 240V socket to reach the Level 2 charging level. In addition, a NEMA 5-15 adapter is inclueds,which makes the EV charger perfectly adapt to the 120V socket to get a Level 1 Chagrging
  • 👍 One is All - Designed to be compatible with all SAE-J1772 electric vehicles and plug-in hybrid vehicles, this EV charger is an excellent choice for users who own multiple electric vehicles. With its versatility, you no longer need to worry about compatibility issues.
  • 🚦 Safety is a top priority, which is why this charger is equipped with a LED indicator on the control box. This indicator displays the charging status of your EV, alerting you immediately to any potential issues. Additionally, the charger incorporates triple protection functions, including Leakag Protection, Overcharge Protection, and Under Voltage Protection, ensuring a safe and reliable charging experience.
  • 📲Smart Control: Take control of your charging experience with the adjustable current function. Users have the flexibility to select from 7 levels of current, ranging from 6A to 32A. Additionally, this EV charger features a delay charging function, enabling automatic charging during off-peak hours. This helps reduce charging costs and optimizes charging efficiency.
SaleBestseller No. 10
Tera Electric Vehicle Charger Portable: Level 2 & 1 J1772 16A 8A 110V 240V ETL NEMA 14-50 Plug Indoor & Outdoor EV Charging Station with NEMA 5-15 Adapter Cord 23FT Cable P02
  • 【𝐓𝐫𝐮𝐬𝐭𝐞𝐝 𝐔𝐒-𝐛𝐚𝐬𝐞𝐝 𝐁𝐫𝐚𝐧𝐝】𝐓𝐞𝐫𝐚, 𝐂𝐨𝐧𝐜𝐞𝐢𝐯𝐞𝐝 𝐢𝐧 𝐭𝐡𝐞 𝐄𝐚𝐫𝐥𝐲 𝟐𝟎𝟎𝟎𝐬, 𝐂𝐮𝐥𝐭𝐢𝐯𝐚𝐭𝐞𝐝 𝐢𝐧 𝐂𝐀, 𝐚𝐧 𝐄𝐬𝐭𝐞𝐞𝐦𝐞𝐝 𝐔𝐒 𝐁𝐫𝐚𝐧𝐝 𝐰𝐢𝐭𝐡 𝐎𝐯𝐞𝐫 𝟐𝟎-𝐲𝐞𝐚𝐫 𝐋𝐞𝐠𝐚𝐜𝐲. 𝐒𝐭𝐫𝐚𝐭𝐞𝐠𝐢𝐜 𝐏𝐚𝐫𝐭𝐧𝐞𝐫 𝐨𝐟 𝐌𝐮𝐥𝐭𝐢𝐩𝐥𝐞 𝐒𝐭𝐚𝐭𝐞 𝐆𝐨𝐯𝐞𝐫𝐧𝐦𝐞𝐧𝐭𝐬 𝐟𝐨𝐫 𝐄𝐕 𝐂𝐡𝐚𝐫𝐠𝐢𝐧𝐠 𝐒𝐭𝐚𝐭𝐢𝐨𝐧𝐬. The EV charger supports 24/7 lifetime technique support.
  • Supports Level 1 & Level 2: The home electric car charger for J1772 features a NEMA 5-15P to 14-50R power cord for seamless home electrical conversion, compatible with Level 1 and Level 2 EVs. Paired with a 23ft cable, you can effortlessly utilize your EV charger with standard household sockets. Moreover, the provided J-hook can help you organize wires and prevent them from becoming tangled or messy.
  • 2 Ways to Delay Charging: The Tera electric car charger for J1772 supports scheduling of charging through both the touchscreen interface and the vehicle's onboard system. The level-1 & level-2 EVSE can accept reservations with a maximum delay of 12 hours via touchscreen, allowing you to schedule charging during off-peak hours to save costs.
  • Adjustable Current: The Tera portable EV charger for J1772 provides adjustable ampere settings: 16A , 13A , 10A , and 8A. Rates are as follows: 10-12 miles per hour at 16Amp, 8-10 miles per hour at 13Amp, 6-7 miles per hour at 10Amp, and 5-6 miles per hour at 8Amp. You can use a standard household outlet for Level 1 charging or upgrade to Level 2 charging for faster charging as needed.
  • Smart LED Screen Display: On the smart LED screen of the J1772 EV charger, prominently display amperage, speed, input voltage, delay time, and charging practices for user convenience. Package Included: Level 1 + Level 2 Portable EV Charger*1, Storage Bag*1, Hook*1, NEMA 5-15P to 14-50R Adapter Cord*1, User Manual*1.

 


Last update on 2025-04-15 / Affiliate links / Images from Amazon Product Advertising API


 

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