N222364860 – Driver Front Airbag Inflator May Rupture – 2011-2012 GMC & Chevrolet

May 19, 2022 NHTSA CAMPAIGN NUMBER: 22E040000

Driver’s Air Bag Inflator May Explode

An inflator explosion may result in sharp metal fragments striking the driver or other occupants, resulting in serious injury or death.

 

NHTSA Campaign Number: 22E040

Manufacturer General MotorseBay logo, LLC

Components AIR BAGS

Potential Number of Units Affected 74

 

Summary

General MotorseBay logo, LLC (GM) is recalling certain Autoliv Front-Driver Air Bag Modules, with part numbers 20928235 and 20928242, sold as replacement parts for certain 2011-2012 GMC and ChevroleteBay logo vehicles. The driver’s air bag inflator may explode during deployment, due to a manufacturing defect.

 

Remedy

Dealers will inspect and replace the front-driver air bag module as necessary, free of charge. Letters notifying owners of the safety risk were mailed June 17, 2022. Owner notification letters were mailed September 28, 2022. Owners may contact GM customer service at 1-888-988-7267 or ChevroleteBay logo customer service at 1-800-222-1020. GM’s number for this recall is N222364860.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 


Product Safety Recall
N222364860 Driver Front Airbag Inflator May Rupture

Release Date: September 2022
Revision: 00

Condition

General MotorseBay logo has decided that a defect, which relates to motor vehicle safety, exists in certain front-driver airbag modules produced for use as service replacements in 2011–2012 model year ChevroleteBay logo Silverado 1500, Tahoe, and Suburban vehicles and 2011–2012 model year GMC Sierra 1500, Yukon, and Yukon XL vehicles. In these vehicles, the front-driver airbag modules may contain an inflator that was built with a supplier-manufacturing defect that may result in inflator rupture during deployment. An inflator rupture may cause metal fragments to pass through the airbag and into the vehicle interior, which may result in injury or death to vehicle occupants.

 

Correction

Dealers are to inspect the front-driver airbag module and replace if necessary.

 

Parts

QuantityPart NamePart No.
1Driver Airbag Module20928235
1Driver Airbag Module20928242

 

Service Procedure

1. Remove the steering wheel airbag assembly. Refer to Steering Wheel Airbag Replacement in SI.

2. Locate the lot number on the back of the airbag inflator.

• If the lot number begins with HISG334 or HITG334, proceed to step three.

• If the lot number does not begin with HISG334 or HITG334, no further action is required. Reinstall the steering wheel airbag assembly. Refer to Steering Wheel Airbag Replacement in SI.

3. Record the serial number of the removed Steering Wheel Airbag.

4. Record the serial number of the New Service Steering Wheel Airbag.

5. Replace the steering wheel airbag assembly. Refer to Steering Wheel Airbag Replacement in SI.

 

 


Frequently Asked Questions (FAQs) for Equipment Safety Recall N222364860
Driver Front Airbag Inflator May Rupture

These questions and answers are being provided to help GM dealers respond to inquiries from involved vehicle owners about the Safety recall identified above.

 

Q1) Which vehicles are involved?

Certain front-driver airbag modules produced for use as service replacements in 2011– 2012 model year ChevroleteBay logo Silverado 1500, Tahoe, and Suburban vehicles and 2011– 2012 model year GMC Sierra 1500, Yukon, and Yukon XL vehicles.

 

Q2) What is the issue or condition?

These front-driver airbag modules may contain an inflator that was built with a supplier-manufacturing defect that may result in inflator rupture during deployment.

 

Q3) What symptoms may be experienced?  What warning signs may be associated with the issue or condition described?

None.

 

Q4) What is the remedy/repair?

Dealers are to inspect the front-driver airbag module and replace if necessary.

 

Q5) What is the safety risk?  Is the vehicle safe to drive?

An inflator rupture may cause metal fragments to pass through the airbag and into the vehicle interior, which may result in injury or death to vehicle occupants.

 

Q6) Does the customer have to pay for this remedy/repair?

No, this inspection/repair will be done at no cost to the customer.

 

Q7) Is the remedy/repair available now?

Yes, please see the attached bulletin for details.

 

Q8) What should customers do until recall repairs can be completed?  Are there any special instructions?

If special instructions are provided, they will be included in the notification letters to customers.

 

Q9) How can customers check to see if their vehicle is involved in this field action?

Customers who own a vehicle involved in the field action will be notified by mail by General MotorseBay logo, but they may also check their Vehicle Identification Number (VIN) for field actions in GM Owner Center at https://my.gm.com/recalls or via NHTSA’s website at https://vinrcl.safercar.gov/vin/.

 

Q10) If customers are concerned, can they get a rental car or courtesy transportation?

Courtesy transportation is available for customers whose vehicles are involved in this recall and are within the warranty coverage period for the warranty which is associated with this recall.  Please refer to Warranty Administration Bulletin #17-NA-073:  Field Action Courtesy Transportation Policy for further information.

 


Chronology :

On March 12, 2022, GM’s front-driver airbag module supplier informed GM of an inflator rupture that occurred in an ARC-built inflator during a high-temperature lot-acceptance test (“LAT”) on March 11, 2022. Details of the incident were reviewed with GM on March 14, 2022. GM opened a product investigation on March 22, 2022.

While GM’s investigation has not identified the specific root cause of the LAT rupture, GM and ARC’s analysis of ARC’s inflator-manufacturing records identified five inflators in this manufacturing lot, including the LAT-incident inflator, that contained an energetics subassembly with an unusually high mass. Of these five inflators, three were recovered for further analysis. ARC’s teardown analysis determined that all three inflators were built incorrectly: one inflator contained increased primary-booster propellant and two contained extra main-propellant
segments.

These anomalies were not identified by ARC’s quality-control processes due to a temporary calibration change that impacted the sensitivity of these processes during the production of this inflator-manufacturing lot. ARC’s analysis of its production records indicates that no other inflator lots were affected.

GM’s analysis of vehicle-service records, customer-paid claims, and over-the-counter sales data suggests that six specific VINs may have been serviced with a front-driver airbag module containing an inflator from the suspect manufacturing lot. GM’s investigation has not identified another rupture allegation involving the vehicles that may have been serviced with an inflator from this manufacturing lot.

On May 12, 2022, GM’s Safety and Field Action Decision Authority decided to conduct an equipment safety recall on all front-driver airbag modules containing an inflator from the suspect manufacturing lot.

 


1 Affected Product

Equipment

BRANDPART NO.PRODUCTION DATES
AUTOLIVDRIVER FRONT AIRBAG

 


16 Associated Documents

Defect Notice 573 Report

RCLRPT-22E040-8756.PDF 237.107KB

 


Miscellaneous Document – Frequently Asked Questions (FAQs) for Equipment Safety Recall N222364860 Driver Front Airbag Inflator May Rupture

RMISC-22E040-5499.pdf 101.235KB

 


Recall Acknowledgement

RCAK-22E040-5210.pdf 751.713KB

 


Manufacturer Notices(to Dealers,etc) – Dealer Message re Upcoming Equipment Safety Recall N222364860 Driver Front Airbag Inflator May Rupture

RCMN-22E040-8026.pdf 66.677KB

 


ISSUED Interim Owner Notification Letter(Part 577)

RIONL-22E040-9787.pdf 133.2KB

 


Manufacturer Notices(to Dealers,etc) – Dealer Message re N222364860 – Safety Recall Driver Front Airbag Inflator May Rupture Application for Used Vehicle Working Capital Assistance Program (WCAP)

RCMN-22E040-8580.pdf 93.18KB

 


Safety Bulletin

RCSB-22E040-3483.pdf 328.587KB

 


Miscellaneous Document – Frequently Asked Questions (FAQs) for Equipment Safety Recall N222364860 Driver Front Airbag Inflator May Rupture

RMISC-22E040-5754.pdf 101.145KB

 


Manufacturer Notices(to Dealers,etc) – Dealer Message re N222364860 – Safety Recall Driver Front Airbag Inflator May Rupture

RCMN-22E040-9603.pdf 63.628KB

 


ISSUED Owner Notification Letter(Part 577)

RCONL-22E040-1685.pdf 79.88KB

 


Recall 573 Report – 9/9/22

RCLRPT-22E040-5434.PDF 237.096KB

 


Recall Quarterly Report #1, 2022-3

RCLQRT-22E040-4535.PDF 211.135KB

 


Recall Quarterly Report #2, 2022-4

RCLQRT-22E040-0154.PDF 211.232KB

 


Recall Quarterly Report #3, 2023-1

RCLQRT-22E040-8818.PDF 211.315KB

 


Recall Quarterly Report #4, 2023-2

RCLQRT-22E040-7402.PDF 211.422KB

 


Recall Quarterly Report #5, 2023-3

RCLQRT-22E040-1762.PDF 211.66KB

 


Latest Recalls Documents

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=22E040&docType=RCL

 


 

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