Steering Wheel Bolt May Loosen Affecting Steering – 2018-2021 Chevrolet 6500XD

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November 5, 2021 NHTSA CAMPAIGN NUMBER: 21V861000

Steering Wheel Bolt May Loosen Affecting Steering

An unexpected change in turning radius and difficulty steering can increase the risk of a crash.

 

NHTSA Campaign Number: 21V861

Manufacturer Isuzu Technical Center of America, Inc.

Components STEERING

Potential Number of Units Affected 5,700

 

Summary

Isuzu Technical Center of America, Inc. (Isuzu) is recalling certain 2018-2021 Isuzu FTR and 2018-2021 Chevrolet 6500XD vehicles. A bolt on the left front steering knuckle may come loose, resulting in an increased turning radius and difficulty steering to the left.

 

Remedy

Dealers will replace both right and left side stopper bolt jam nuts and clean or replace the extensions, as necessary, free of charge. Owner notification letters were mailed on February 28, 2022. Owners may contact Isuzu customer service at 1-866-441-9638. This recall is an expansion of recall 19V-467. Vehicles previously repaired will need to have the new remedy performed.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 

Check if your Vehicle has a Recall

 


Condition

Isuzu Motors Limited has decided that a defect, which relates to motor vehicle safety, exists in certain 2018-2021 model year Chevrolet Low Cab Forward 6500XD medium duty truck vehicles. The jam nut for the steering stopper bolt on the left-front knuckle may loosen and allow the bolt to back away from the steering knuckle. This could result in an increase in the turning radius of the vehicle in left turns. A change in turning radius could make it difficult to make sharp turns. A prior recall (19V467) was conducted to address this issue, but Isuzu has identified this condition on vehicles that were remedied in that campaign as well as those that were produced after a change in production intended to prevent the condition. If the vehicle’s turning radius is increased, there is an increased risk of a crash.

 

Correction

Dealers will replace both right and left side stopper bolt jam nuts with the new Spiralock Nut. The bolts and extensions will be cleaned and/or replaced as required.

 

Parts

Quantity Part Name Part No.
2 Steering Stop Bolt Kit 97840619

 


Frequently Asked Questions (FAQs) for Safety Recall N212353450
Steering Knuckle Stopper Bolt Loose

 

These questions and answers are being provided to help GM dealers respond to inquiries from involved vehicle owners about the Safety Recall identified above.

 

Q1) Which vehicles are involved?

Certain 2018-2021 Chevrolet Low Cab Forward 6500XD Medium Duty Trucks

 

Q2) What is the issue or condition?

The jam nut for the steering stopper bolt on the left-front knuckle may loosen and allow the bolt to back away from the steering knuckle.  This could result in an increase in the turning radius of the vehicle in left turns.  A change in turning radius could make it difficult to make sharp turns.  A prior recall (19V467) was conducted to address this issue, but Isuzu has identified this condition on vehicles that were remedied in that campaign as well as those that were produced after a change in production intended to prevent the condition.

 

Q3) What symptoms may be experienced?  What warning signs may be associated with the issue or condition described?

Drivers experience difficulty turning the steering wheel fully to the left.

 

Q4) What is the remedy/repair?

Dealers will replace both right and left side stopper bolt jam nuts with the new Spiralock Nut.  The bolts and extensions will be cleaned and/or replaced as required.

 

Q5) What is the safety risk?  Is the vehicle safe to drive?

If the vehicle’s turning radius is increased, there is an increased risk of a crash.

 

Q6) Does the customer have to pay for this remedy/repair?

No, this inspection/repair will be done at no cost to the customer.

 

Q7) Is the remedy/repair available now?

Yes, please see the attached bulletin for details.

 

Q8) What should customers do until recall repairs can be completed?  Are there any special instructions? A8)If special instructions are provided, they will be included in the notification letters to customers. 

 

Q9) How can customers check to see if their vehicle is involved in this field action?

Customers who own a vehicle involved in the field action will be notified by mail by General Motors, but they may also check their Vehicle Identification Number (VIN) for field actions in GM Owner Center at https://my.gm.com/recalls or via NHTSA’s website at https://vinrcl.safercar.gov/vin/.

 

Q10) If customers are concerned, can they get a rental car or courtesy transportation?

Courtesy transportation is available for customers whose vehicles are involved in this recall and are within the warranty coverage period for the warranty which is associated with this recall.  Please refer to Warranty Administration Bulletin #17-NA-073:  Field Action Courtesy Transportation Policy for further information.

 


Chronology of Defect / Noncompliance Determination (amended)
573.6 (c) (6) (7)

Describe the chronology of events leading up to the defect decision or test data for the noncompliance decision: (2000)

In 2019, Isuzu conducted a safety recall to address field reports of loose steering stopper bolts in FTR model trucks.  This recall, 19V-467, was launched in June 2019.  The remedy in that recall was to clean the bolt, change the jam nut from a Grade 5 to Grade 8, apply Red Loctite 263 to the bolt, and reinstall with a higher torque specification. The same changes were adopted on the FTR production line in June 2019.

In April 2021, Isuzu received the first Field Product Report (FPR) of this condition in this model vehicle since launching the 2019 recall. The vehicle involved was one produced after the production line change that was made in June 2019. Isuzu launched an investigation, including researching and identifying warranty claims that may relate to this condition.  Isuzu’s warranty review indicated that the first relevant warranty claim was dated January 20, 2020 and the last was dated September 28, 2021; the majority of the relevant warranty claims were between January 2021 and the end of September 2021.

Some of these reports involved vehicles that had been remedied in the safety recall that launched in 2019, and some involved vehicles that were built after that safety recall.

Isuzu started to collect parts from the field of failed and non-failed parts; all of the non-failed parts and most of the failed parts were from vehicles built after the recall countermeasure was introduced in the factory for newly produced vehicles.  Isuzu studied these returned parts.  Isuzu also conducted a study of varying amounts of Loctite applications on bolts with varying amounts of oil contamination.  Isuzu concluded that, when the Loctite is installed in an adequate amount on a clean bolt, the Loctite application results in breakaway torques that exceed the material properties of the bolt, meaning that the bolt will not loosen.  However, the breakaway torque varies with the amount of Loctite applied and the degree of cleanliness of the bolt at the time of the Loctite application.

As a result of its detailed and thorough study of the returned parts, Isuzu concluded that the recall countermeasure (which was also introduced into production) was not sufficient to prevent the left-side steering stopper bolts from loosening. Isuzu believes that a combination of human errors in cleaning the bolt and in installing the Loctite caused these failures.

Isuzu has received a total of 16 reports of a loose stopper bolt involving 14 unique VINs.  Isuzu is not aware of any crashes or injuries associated with these reports.

On 10/29/2021, Isuzu made a determination to conduct a safety recall to address the issue.  Because the production change was identical to the recall remedy for recall 19V-467, and is now believed to be prone to the same risk of human error, Isuzu will recall all the vehicles included in recall 19V-467, as well as newer vehicles built after the recall countermeasure was introduced into production, for installation of the new Spiralock Nut. This means the vehicle population in this new recall will include all MY 2018 through 2021 FTR vehicles.

 


8 Affected Products

Vehicles

MAKE MODEL YEAR
CHEVROLET 6500XD 2018-2021
ISUZU FTR 2018-2021

 


21 Associated Documents

Manufacturer Notices(to Dealers,etc)

RCMN-21V861-1660.pdf 68.161KB

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Manufacturer Notices(to Dealers,etc)

RCMN-21V861-7704.pdf 105.736KB

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ISSUED Interim Owner Notification Letter(Part 577)

RIONL-21V861-8538.pdf 97.248KB

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Manufacturer Notices(to Dealers,etc)

RCMN-21V861-6019.pdf 108.209KB

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Miscellaneous Document – Chronology

RMISC-21V861-3571.pdf 114.79KB

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Recall Acknowledgement

RCAK-21V861-4609.pdf 645.577KB

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Defect Notice 573 Report

RCLRPT-21V861-8644.PDF 215.663KB

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Manufacturer Notices(to Dealers,etc)

RCMN-21V861-8874.pdf 239.692KB

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ISSUED Interim Owner Notification Letter(Part 577)

RIONL-21V861-2419.pdf 310.609KB

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Recall 573 Report – Amendment 11/23/2021

RCLRPT-21V861-3858.PDF 215.726KB

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Manufacturer Notices(to Dealers,etc)

RCMN-21V861-4087.pdf 111.181KB

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Miscellaneous Document

RMISC-21V861-4227.pdf 175.581KB

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Manufacturer Notices(to Dealers,etc)

RCMN-21V861-0094.pdf 732.641KB

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ISSUED Owner Notification Letter(Part 577)

RCONL-21V861-5480.pdf 276.223KB

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Remedy Instructions and TSB

RCRIT-21V861-1742.pdf 755.837KB

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Manufacturer Notices(to Dealers,etc)

RCMN-21V861-7858.pdf 104.561KB

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Manufacturer Notices(to Dealers,etc)

RCMN-21V861-1683.pdf 12.069KB

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ISSUED Owner Notification Letter(Part 577)

RCONL-21V861-7319.pdf 114.547KB

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Recall Quarterly Report #1, 2022-1

RCLQRT-21V861-3382.PDF 211.155KB

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Recall Quarterly Report #2, 2022-2

RCLQRT-21V861-3580.PDF 211.25KB

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Recall Quarterly Report #3, 2022-3

RCLQRT-21V861-0399.PDF 211.333KB

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Latest Recalls Documents

For the Latest and Most Recent Recalls Information Visit the link below…

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=21V861&docType=RCL

 


 

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Last update on 2024-04-17 / Affiliate links / Images from Amazon Product Advertising API

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