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April 6, 2023 NHTSA CAMPAIGN NUMBER: 23V247000
Rear HVAC Electrical Circuit May Overheat
An overheated electrical circuit increases the risk of a fire.
NHTSA Campaign Number: 23V247
Manufacturer General Motors, LLC
Components ELECTRICAL SYSTEM
Potential Number of Units Affected 149,028
Summary
General Motors, LLC (GM) is recalling certain 2003-2023 Chevrolet Express Cutaway and GMC Savana Cutaway incomplete vehicles equipped with wiring for an optional rear heating, ventilation, and air-conditioning (HVAC) system. When the HVAC blower motor circuit is left unused with exposed connectors and wiring, the circuit can corrode and overheat.
Remedy
Dealers will properly seal the rear HVAC blower motor circuits at the left side B-pillar, free of charge. Owner notification letters were mailed May 2, 2023. Owners may contact Chevrolet customer service at 1-800-222-1020 or GMC customer service at 1-800-462-8782. GMC’s number for this recall is N222386050.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
Check if your Vehicle has a Recall
Safety Recall
N222386050 Left Side B-Pillar Wire Harness Fire
Release Date: April 2023
Revision: 01
Condition
General Motors has decided that a defect which relates to motor vehicle safety exists in certain 2003-2023 Chevrolet Express Cutaway and GMC Savana Cutaway incomplete vehicles. These vehicles are equipped with an unused circuit that a final-stage manufacturer may elect to use to install an optional rear HVAC system. If the final-stage manufacturer leaves the circuit’s connectors or cut wires unsealed, exposure to moisture or contamination may, over time, cause corrosion. In rare cases, this could result in high current draw through the circuit at the vehicles’ lower left side B-pillar. Unintended release of excessive heat from the circuit may pose a risk of a vehicle fire and increase the risk of injury.
Correction
The rear HVAC blower motor circuit(s) at the left side B-pillar will be properly sealed to prevent moisture exposure.
Parts
Quantity | Part Name | Part No. |
As Required | TE Connectivity ES-CAP-NO.2-B9-0-30MM | ** |
As Required | Yellow DuraSeal Splice Sleeves (Pkg of 10)* | 19300091 ![]() |
** Paste ES–CAP–NO.2–B9–0–30MM : RAYCHEM Splice Sealing End Cap(ES–Cap) | TE Connectivity
into your browser. This will link to the supplier site for ordering the required parts. If the above caps are not available, a locally sourced cap may be used. It must be a dual wall adhesive lined shrink cap with a minimum 5.7mm ID in preshrunk configuration.
* The 19300091-splice sleeve may be in limited supply from CCA. Alternate GM Part numbers #12355056 and #19168448 are previous numbers for the same part and can be used for this repair. A/C Delco #16-7530 is also an acceptable alternative part. These alternate part numbers are available from aftermarket suppliers, do not attempt to order them from CCA.
If there is no availability of the above listed GM parts, a locally sourced splice sleeve meeting the following specification can be used.
- Wire size: 12-10 AWG
- Insulation Sleeve: Heat shrinkable nylon with a hot melt adhesive lining
- Crimp Barrel: Tin-plated copper alloy
Service Procedure
1. If the vehicle is equipped with a power driver seat, position the seat in the forward most position. 2. Disconnect the Battery. Refer to Battery Negative Cable Disconnection and Connection in SI.
NOTE: Depending on the upfitter build configuration, the driver seat may need to be removed. 3. Remove the left lower pillar garnish molding. Refer to Lower Pillar Garnish Molding Replacement in SI.
4. Locate the wire bundle positioned below the driver side seat belt retractor.
5. Identify the Rear HVAC Blower two wire circuit, RED/WHITE Tracer and BLACK.
CAUTION: The below steps are for rear HVAC blower circuits that are not being used (terminated leads). If the
circuit is in use, proceed to the REAR HVAC BLOWER CIRCUIT CONNECTOR REMOVAL section.
• This circuit may have a connector attached. If a connector is present, cut the connector off 25mm (1.0 in.) from
the connector housing (1) and discard. Proceed to step six.
• If the circuit is wrapped in electrical tape only, cut the wires 25mm (1.0 in.) from the end. Proceed to step six.
TIP: Use a sewing seam ripper, available from sewing supply stores, in order to cut open the harness in order to avoid
wire insulation damage.
6. Remove 50mm (2.0 in.) of the wire harness wrap.
7. Install two of the specified wire caps on the individual RED/WHITE Tracer and BLACK wires. Apply heat to shrink
the two caps as required
8. Inspect for the installation of a secondary two wire circuit of the same gauge wires with a RED/BLACK Tracer and
BROWN wires.
9. If the second circuit is installed, remove the wire harness wrap, trim the wire length, and cap the wires as described
above.
10. Using electrical tape, bundle the wires as shown.
11. Neatly tuck the bundle under the seatbelt retractor as shown to prevent interference with the garnish molding.
12. Reinstall the left lower pillar garnish molding. Refer to Lower Pillar Garnish Molding Replacement in SI. Reinstall the
driver seat if previously removed.
13. Reconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection in SI.
REAR HVAC BLOWER CIRCUIT CONNECTOR REMOVAL
1. If the Rear HVAC Blower two wire circuit RED/WHITE Tracer and BLACK is being used, the plug connectors must
be removed, and the connection be made with DuraSeal Splice Sleeves.
2. Carefully inspect the wires for corrosion.
3. Refer to Wire to Wire Repair in SI.
Frequently Asked Questions (FAQs) for Safety Recall N222386050
Left Side B-Pillar Wire Harness Fire
These questions and answers are being provided to help GM dealers respond to inquiries from involved vehicle owners about the Safety Recall identified above.
Q1) Which vehicles are involved?
A1) General Motors has decided that a defect which relates to motor vehicle safety exists in certain 2003-2023 Chevrolet Express Cutaway and GMC Savana Cutaway incomplete vehicles.
Q2) What is the issue or condition?
A2) These vehicles are equipped with an unused circuit that a final-stage manufacturer may elect to use to install an optional rear HVAC system. If the final-stage manufacturer leaves the circuit’s connectors or cut wires unsealed, exposure to moisture or contamination may, over time, cause corrosion. In rare cases, this could result in high current draw through the circuit at the vehicles’ lower left side B-pillar.
Q3) What symptoms may be experienced? What warning signs may be associated with the issue or condition described?
A3) None.
Q4) What is the remedy/repair?
A4) The rear HVAC blower motor circuit(s) at the left side B-pillar will be properly sealed to prevent moisture exposure.
Q5) What is the safety risk? Is the vehicle safe to drive?
A5) Unintended release of excessive heat from the circuit may pose a risk of a vehicle fire and increase the risk of injury.
Q6) Does the customer have to pay for this remedy/repair?
A6) No, this inspection/repair will be done at no cost to the customer.
Q7) Is the remedy/repair available now?
A7) Yes, please see the attached bulletin for details.
Q8) What should customers do until recall repairs can be completed? Are there any special instructions?
A8) If special instructions are provided, they will be included in the notification letters to customers.
Q9) How can customers check to see if their vehicle is involved in this field action?
A9) Customers who own a vehicle involved in the field action will be notified by mail by General Motors, but they may also check their Vehicle Identification Number (VIN) for field actions in GM Owner Center at https://my.gm.com/recalls or via NHTSA’s website at https://vinrcl.safercar.gov/vin/.
Q10) If customers are concerned, can they get a rental car or courtesy transportation?
A10) Courtesy transportation is available for customers whose vehicles are involved in this recall and are within the warranty coverage period for the warranty which is associated with this recall. Please refer to Warranty Administration Bulletin #17-NA-073: Field Action Courtesy Transportation Policy for further information.
Chronology :
On December 6, 2022, GM opened a product investigation to investigate two alleged fire incidents involving 2013 and 2014 Chevrolet Express Cutaway incomplete vehicles.
Between January 12, 2023, and March 27, 2023, GM’s investigator analyzed vehicle inspection reports from the two subject vehicles and retrieved and analyzed field data for all Express Cutaway and GMC Savana Cutaway (which shares a design with the Express) sold for model years 2005 through 2023, comprising approximately 167,000 units. Analysis of the field data, including legal claims, identified a total of eight potentially related complaints, six of which alleged fires. GM was provided notice of those fires on: 06/08/2018, 05/13/2019, 06/20/2019 (two incidents), 12/01/2020, and 12/12/2022.
GM’s investigation determined that an unsealed rear HVAC blower motor circuit could corrode over time, which in rare cases could cause excessive heat in the circuit that could lead to a fire. On March 30, 2023, GM’s Safety Field Action Decision Authority (SFADA) decided to conduct a safety recall. GM is not aware of any accidents or injuries associated with this condition. 2003 and 2004 model year vehicles use the same wiring design and are included in the recall population. On August 10, 2023, GM determined that an additional 1967 vehicles were not properly contained and also need to be recalled. 1793 of those vehicles are in the US.
42 Affected Products
Vehicles
16 Associated Documents
Recall Acknowledgement
RCAK-23V247-9417.pdf 645.377KB
Defect Notice 573 Report
RCLRPT-23V247-3522.PDF 214.517KB
Manufacturer Notices(to Dealers,etc – Dealer Message re N222386050 – Safety Recall Left Side B-Pillar Wire Harness Fire
Remedy Instructions and TSB
RCRIT-23V247-9927.pdf 263.131KB
Remedy Instructions and TSB
RCRIT-23V247-5699.pdf 281.988KB
Manufacturer Notices(to Dealers,etc) – Dealer Message re REVISION: N222386050-01 – Safety Recall Left Side B-Pillar Wire Harness Fire Customer Letter Added
Miscellaneous Document – Frequently Asked Questions (FAQs) for Safety Recall N222386050 Left Side B-Pillar Wire Harness Fire
RMISC-23V247-0005.pdf 99.142KB
Recall 573 Report – 5/2/23
RCLRPT-23V247-8190.PDF 214.517KB
Recall 573 Report – 5/2/23
RCLRPT-23V247-2122.PDF 214.517KB
ISSUED Owner Notification Letter(Part 577)
RCONL-23V247-8643.pdf 82.724KB
Recall Quarterly Report #1, 2023-2
RCLQRT-23V247-7753.PDF 211.154KB
Manufacturer Notices(to Dealers,etc)
RCMN-23V247-4416.pdf 140.282KB
Recall 573 Report – 8/17/23
RCLRPT-23V247-6449.PDF 214.58KB
Recall Quarterly Report #2, 2023-3
RCLQRT-23V247-4760.PDF 211.4KB
Recall Quarterly Report #3, 2023-4
RCLQRT-23V247-1388.PDF 211.495KB
Recall Quarterly Report #4, 2024-1
RCLQRT-23V247-6979.PDF 211.601KB
Latest Recalls Documents
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- This product has different uses from heat shrink tubing. Since it is thicker than ordinary heat shrink tubing, it takes longer to heat up. It is mainly used for end protection of cables and screws.Instructions for use: Use professional tools (such as a heat gun) to heat evenly according to the specified working temperature (120 degrees). Do not concentrate the heating on a certain point. The recommended heating time for different diameters is as shown in the picture.
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- This product has different uses from heat shrink tubing. Since it is thicker than ordinary heat shrink tubing, it takes longer to heat up. It is mainly used for end protection of cables and screws.Instructions for use: Use professional tools (such as a heat gun) to heat evenly according to the specified working temperature (120 degrees). Do not concentrate the heating on a certain point. The recommended heating time for different diameters is as shown in the picture.
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- This kit box combination is equipped with more large-size heat shrinkable end caps to make it easier for your wires to connect. There are 210 pcs of end caps with an inner diameter of 0.24 inches, 150 pcs of end caps with an inner diameter of 0.32 inches and 60 pcs of end caps with an inner diameter of 0.44 inches,
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- Size: 8 x 35mm/0.31 x 1.38 inch (ID*L); Outer Diameter: 9mm/0.35 inch; Shrink Ratio: 2:1; Shrink Temperature: 80℃~120℃; Material: PO; In the package of: 15pcs x Heat Shrink End Caps
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- 1. Put a heat-shrinkable cable gland over the outer protective layer at the end of the cable. 2. Heat the heat-shrinkable cable gland so that it shrinks around the end of the cable. 3. The heating temperature needs to be controlled well. Stop heating when the shrinkage is in place and the glue over-flows.
- This product has different uses from heat shrink tubing. Since it is thicker than ordinary heat shrink tubing, it takes longer to heat up. It is mainly used for end protection of cables and screws.Instructions for use: Use professional tools (such as a heat gun) to heat evenly according to the specified working temperature (120 degrees). Do not concentrate the heating on a certain point. The recommended heating time for different diameters is as shown in the picture.
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SEOCONTENT-START
Frequently Asked Questions (FAQs) for Safety Recall N222386050
Left Side B-Pillar Wire Harness Fire
These questions and answers are being provided to help GM dealers respond to inquiries from involved vehicle owners about the Safety Recall identified above.
Q1) Which vehicles are involved?
A1) General Motors has decided that a defect which relates to motor vehicle safety exists in certain 2003-2023 Chevrolet Express Cutaway and GMC Savana Cutaway incomplete vehicles.
Q2) What is the issue or condition?
A2) These vehicles are equipped with an unused circuit that a final-stage manufacturer may elect to use to install an optional rear HVAC system. If the final-stage manufacturer leaves the circuit’s connectors or cut wires unsealed, exposure to moisture or contamination may, over time, cause corrosion. In rare cases, this could result in high current draw through the circuit at the vehicles’ lower left side B-pillar.
Q3) What symptoms may be experienced? What warning signs may be associated with the issue or condition described?
A3) None.
Q4) What is the remedy/repair?
A4) The rear HVAC blower motor circuit(s) at the left side B-pillar will be properly sealed to prevent moisture exposure.
Q5) What is the safety risk? Is the vehicle safe to drive?
A5) Unintended release of excessive heat from the circuit may pose a risk of a vehicle fire and increase the risk of injury.
Q6) Does the customer have to pay for this remedy/repair?
A6) No, this inspection/repair will be done at no cost to the customer.
Q7) Is the remedy/repair available now?
A7) Yes, please see the attached bulletin for details.
Q8) What should customers do until recall repairs can be completed? Are there any special instructions? A8) If special instructions are provided, they will be included in the notification letters to customers.
Q9) How can customers check to see if their vehicle is involved in this field action?
A9) Customers who own a vehicle involved in the field action will be notified by mail by General Motors, but they may also check their Vehicle Identification Number (VIN) for field actions in GM Owner Center at https://my.gm.com/recalls or via NHTSA’s website at https://vinrcl.safercar.gov/vin/.
Q10) If customers are concerned, can they get a rental car or courtesy transportation?
A10) Courtesy transportation is available for customers whose vehicles are involved in this recall and are within the warranty coverage period for the warranty which is associated with this recall. Please refer to Warranty Administration Bulletin #17-NA-073: Field Action Courtesy Transportation Policy for further information.
**************************************************************************************************************
Safety Recall
N222386050 Left Side B-Pillar Wire Harness Fire
Copyright 2023 General Motors. All Rights Reserved. Page 1 of 9
Release Date:
April 2023
Revision:
01
Revision Description:
Bulletin N222386050 has been revised to include a copy of the customer notification letter. Please discard all previous copies of bulletin N222386050.
Attention:
It is a violation of Federal law for a dealer to deliver a new motor vehicle or any new or used item of motor vehicle equipment (including a tire) covered by this notification under a sale or lease until the defect or noncompliance is remedied.
All involved vehicles that are in dealer inventory must be held and not delivered to customers, dealer traded, or used for demonstration purposes until the repair contained in this bulletin has been performed on the vehicle.
Make
Model
Model Year
RPO
Description
From
To
Chevrolet
Express Cutaway
2003
2023
GMC
Savana Cutaway
Involved vehicles are marked “Open” on the Investigate Vehicle History screen in GM Global Warranty Management system. This site should always be checked to confirm vehicle involvement prior to beginning any required inspections and/or repairs.
Condition
General Motors has decided that a defect which relates to motor vehicle safety exists in certain 2003-2023 Chevrolet Express Cutaway and GMC Savana Cutaway incomplete vehicles. These vehicles are equipped with an unused circuit that a final-stage manufacturer may elect to use to install an optional rear HVAC system. If the final-stage manufacturer leaves the circuit’s connectors or cut wires unsealed, exposure to moisture or contamination may, over time, cause corrosion. In rare cases, this could result in high current draw through the circuit at the vehicles’ lower left side B-pillar. Unintended release of excessive heat from the circuit may pose a risk of a vehicle fire and increase the risk of injury.
Correction
The rear HVAC blower motor circuit(s) at the left side B-pillar will be properly sealed to prevent moisture exposure.
Parts
Quantity
Part Name
Part No.
As Required TE Connectivity ES-CAP-NO.2-B9-0-30MM
**
As Required Yellow DuraSeal Splice Sleeves (Pkg of 10) 19300091*
** Paste ES-CAP-NO.2-B9-0-30MM : RAYCHEM Splice Sealing End Cap(ES-Cap) | TE Connectivity into your browser. This will link to the supplier site for ordering the required parts. If the above caps are not available, a locally sourced cap may be used. It must be a dual wall adhesive lined shrink cap with a minimum 5.7mm ID in preshrunk configuration.
* The 19300091-splice sleeve may be in limited supply from CCA. Alternate GM Part numbers #12355056 and #19168448 are previous numbers for the same part and can be used for this repair. A/C Delco #16-7530 is also an acceptable alternative part. These alternate part numbers are available from aftermarket suppliers, do not attempt to order them from CCA.
If there is no availability of the above listed GM parts, a locally sourced splice sleeve meeting the following specification can be used.
• Wire size: 12-10 AWG
• Insulation Sleeve: Heat shrinkable nylon with a hot melt adhesive lining
• Crimp Barrel: Tin-plated copper alloy
Reminder: Parts may be removed from Retail Inventory Management (RIM). Dealers should review the affected parts to confirm RIM managed status. Parts may have quantity limiters in effect.
Safety Recall
N222386050 Left Side B-Pillar Wire Harness Fire
Page 2 of 9
Warranty Information
Labor Operation
Description
Labor Time
Trans. Type
Net Item
9106775
Repair HVAC Circuits as Required
ADD: Remove Seat
0.8
0.2
ZFAT
*
9106778
Customer Reimbursement Approved
ZFAT
**
– For USA and Canada dealers only
N/A
– For Export dealers only
0.2
9106779
Customer Reimbursement Denied – For USA dealers only
N/A
ZFAT
***
Note: To avoid having to “H” route the customer reimbursement transaction for approval, it must be submitted prior to the repair transaction.
* The amount identified in “Net Item” should represent the actual sum total of the current GMCC&A Dealer net price for dual wall adhesive lined shrink cap needed to perform the required repairs, not to exceed $4.00 USD, $5.40 CAD, plus applicable Mark-Up or Landed Cost (for Export).
** For USA & Canada: Submit the dollar amount reimbursed to the Customer in Net/Reimbursement. Submit $20.00 USD ($25.00 CAD) administrative allowance in Net/Admin Allowance.
For Export: Submit the dollar amount reimbursed to the Customer in Net/Reimbursement.
*** Submit $10.00 USD administrative allowance in Net/Admin Allowance.
Service Procedure
1. If the vehicle is equipped with a power driver seat, position the seat in the forward most position. 2. Disconnect the Battery. Refer to Battery Negative Cable Disconnection and Connection in SI.
NOTE: Depending on the upfitter build configuration, the driver seat may need to be removed. 3. Remove the left lower pillar garnish molding. Refer to Lower Pillar Garnish Molding Replacement in SI.
6318094 4. Locate the wire bundle positioned below the driver side seat belt retractor.
Safety Recall
N222386050 Left Side B-Pillar Wire Harness Fire
Page 3 of 9
6318095
5. Identify the Rear HVAC Blower two wire circuit, RED/WHITE Tracer and BLACK.
CAUTION: The below steps are for rear HVAC blower circuits that are not being used (terminated leads). If the
circuit is in use, proceed to the REAR HVAC BLOWER CIRCUIT CONNECTOR REMOVAL section.
6318331
• This circuit may have a connector attached. If a connector is present, cut the connector off 25mm (1.0 in.) from
the connector housing (1) and discard. Proceed to step six.
• If the circuit is wrapped in electrical tape only, cut the wires 25mm (1.0 in.) from the end. Proceed to step six.
TIP: Use a sewing seam ripper, available from sewing supply stores, in order to cut open the harness in order to avoid
wire insulation damage.
6. Remove 50mm (2.0 in.) of the wire harness wrap.
Safety Recall
N222386050 Left Side B-Pillar Wire Harness Fire
Page 4 of 9
6318098
6318101
7. Install two of the specified wire caps on the individual RED/WHITE Tracer and BLACK wires. Apply heat to shrink
the two caps as required
6318102
Safety Recall
N222386050 Left Side B-Pillar Wire Harness Fire
Page 5 of 9
8. Inspect for the installation of a secondary two wire circuit of the same gauge wires with a RED/BLACK Tracer and
BROWN wires.
9. If the second circuit is installed, remove the wire harness wrap, trim the wire length, and cap the wires as described
above.
6318103
10. Using electrical tape, bundle the wires as shown.
6318118
11. Neatly tuck the bundle under the seatbelt retractor as shown to prevent interference with the garnish molding.
12. Reinstall the left lower pillar garnish molding. Refer to Lower Pillar Garnish Molding Replacement in SI. Reinstall the
driver seat if previously removed.
13. Reconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection in SI.
REAR HVAC BLOWER CIRCUIT CONNECTOR REMOVAL
1. If the Rear HVAC Blower two wire circuit RED/WHITE Tracer and BLACK is being used, the plug connectors must
be removed, and the connection be made with DuraSeal Splice Sleeves.
2. Carefully inspect the wires for corrosion.
3. Refer to Wire to Wire Repair in SI.
Safety Recall
N222386050 Left Side B-Pillar Wire Harness Fire
Page 6 of 9
Dealer Responsibility – For USA & Export (USA States, Territories, and Possessions)
It is a violation of Federal law for a dealer to deliver a new motor vehicle or any new or used item of motor vehicle equipment (including a tire) covered by this notification under a sale or lease until the defect or noncompliance is remedied.
The US National Traffic and Motor Vehicle Safety Act provides that each vehicle that is subject to a recall of this type must be adequately repaired within a reasonable time after the customer has tendered it for repair. A failure to repair within sixty days after tender of a vehicle is prima facie evidence of failure to repair within a reasonable time. If the condition is not adequately repaired within a reasonable time, the customer may be entitled to an identical or reasonably equivalent vehicle at no charge or to a refund of the purchase price less a reasonable allowance for depreciation. To avoid having to provide these burdensome remedies, every effort must be made to promptly schedule an appointment with each customer and to repair their vehicle as soon as possible. In the recall notification letters, customers are told how to contact the US National Highway Traffic Safety Administration if the recall is not completed within a reasonable time.
Dealer Responsibility – All
All new, used, GM Certified Used, courtesy transportation vehicles, dealer shuttle vehicles, etc. in dealers’ possession and subject to this recall must be held and inspected/repaired per the service procedure of this bulletin before customers take possession of these vehicles. Involved vehicles must be held and not delivered to customers, dealer-traded, released to auction, used for demonstration, or any other purpose.
All GM Certified Used vehicles currently in the dealers’ inventory within the Certified Pre-Owned Inventory System (CPOIS) will be de-certified and must be held and remedied per the service procedure in this bulletin. Upon submitting an accepted/paid warranty transaction in the Global Warranty Management (GWM) system, the vehicle can be re-certified for sale within the CPOIS system, or once again be used in the CTP program.
Dealers are to service all vehicles subject to this recall at no charge to customers, regardless of mileage, age of vehicle, or ownership, from this time forward.
Customers who have recently purchased vehicles sold from your vehicle inventory, and for which there is no customer information indicated on the dealer listing, are to be contacted by the dealer. Arrangements are to be made to make the required correction according to the instructions contained in this bulletin. A copy of the customer letter is provided in this bulletin for your use in contacting customers. Recall follow-up cards should not be used for this purpose, since the customer may not as yet have received the notification letter. In summary, whenever a vehicle subject to this field action enters your vehicle inventory you must take the steps necessary to ensure the program correction has been made before selling the vehicle. In addition, for vehicles entering your facility for service, you are required to ensure the customer is aware of the open field action and make every reasonable effort to implement the program correction as set forth in this bulletin prior to releasing the vehicle.
Dealer Reports – For USA & Export
For dealers with involved vehicles, a listing has been prepared and will be available through GM GlobalConnect Maxis Field Action Reports or sent directly to export dealers. The Inventory tab of the dealer reports will contain VINs that apply to this recall. This information is intended to assist dealers with the PROMPT COMPLETION of these vehicles. The Customer In-Service tab will contain customer names and addresses from Motor Vehicle Registration Records. The use of such motor vehicle registration data for any purpose other than follow-up necessary to complete this recall may be a violation of law in several states.
Courtesy Transportation – For USA & Canada
Courtesy transportation is available for customers whose vehicles are involved in a product program and still within the warranty coverage period. See General Motors Service Policies and Procedures Manual for courtesy transportation program details.
Safety Recall
N222386050 Left Side B-Pillar Wire Harness Fire
Page 7 of 9
Customer Notification
USA & Canada – General Motors will notify customers of this recall on their vehicle (see copy of customer letter included with this bulletin).
Export – Letters will be sent to known owners of record located within areas covered by the US National Traffic and Motor Vehicle Safety Act. For owners outside these areas, dealers should notify customers using the attached sample letter.
Customer Reimbursement
Customer requests for reimbursement of previously paid repairs to correct the condition described in the bulletin can be submitted at anytime to the dealer. See General Motors Service Policies and Procedures Manual, Product Field Action Customer Reimbursement Procedure (USA & Canada) or local Policies and Procedures, for details.
GM bulletins are intended for use by professional technicians, NOT a “do-it-yourselfer”. They are written to inform these technicians of conditions that may occur on some vehicles, or to provide information that could assist in the proper service of a vehicle. Properly trained technicians have the tools, equipment, safety instructions, and know-how to do a job properly and safely. If a condition is described, DO NOT assume that the bulletin applies to your vehicle, or that your vehicle will have that condition. See your dealer for information on whether your vehicle may benefit from the information.
We Support Voluntary Technician Certification
Safety Recall
N222386050 Left Side B-Pillar Wire Harness Fire
Page 8 of 9
IMPORTANT SAFETY RECALL
May 2023
This notice applies to your vehicle, VIN: _____________________________________
Dear General Motors Customer:
This notice is sent to you in accordance with the National Traffic and Motor Vehicle Safety Act.
General Motors has decided that a defect, which relates to motor vehicle safety, exists in certain 2003-2023 Chevrolet Express Cutaway and GMC Savana Cutaway incomplete vehicles. As a result, GM is conducting a safety recall. We apologize for this inconvenience. However, we are concerned about your safety and continued satisfaction with our products.
IMPORTANT
• Your vehicle is involved in GM recall N222386050.
• Schedule an appointment with your GM dealer.
• This service will be performed for you at no charge.
Why is your vehicle being recalled?
These vehicles are equipped with an unused circuit that a final-stage manufacturer may elect to use to install an optional rear HVAC system. If the final-stage manufacturer leaves the circuit’s connectors or cut wires unsealed, exposure to moisture or contamination may, over time, cause corrosion. This could result in high current draw through the circuit at the vehicles’ lower left side B-pillar. Unintended release of excessive heat from the circuit may pose a risk of a vehicle fire and increase the risk of injury.
What will we do?
Your GM dealer will properly seal the rear HVAC blower motor circuit(s) at the left side B-pillar to prevent moisture exposure. This service will be performed for you at no charge. Because of service scheduling requirements, it is likely that your dealer will need your vehicle longer than the actual service correction time of approximately 70 minutes.
What should you do?
You should contact your GM dealer to arrange a service appointment as soon as possible.
Did you already pay for this repair?
Even though you may have previously had repairs for this condition, you will still need to take your vehicle to your dealer for additional repairs. If you have already paid for repairs for the recall condition, please complete the enclosed reimbursement form and present it to your dealer with all required documents. Working with your dealer will expedite your request, however, if this is not convenient, you may mail the completed reimbursement form and all required documents to Reimbursement Department, PO Box 33170, Detroit, MI 48232-5170.
Do you have questions?
If you have any questions or concerns that your dealer is unable to resolve, please contact the appropriate Customer Assistance Center at the number listed below.
For the hearing or speech impaired, please contact our Customer Assistance Center using the Telecommunication Relay Service by dialing 711 then providing the appropriate Customer Assistance Center number for your vehicle.
Safety Recall
N222386050 Left Side B-Pillar Wire Harness Fire
Page 9 of 9
Division
Number
Text Telephones (TTY)
Chevrolet
1-800-222-1020
711 / 1-800-833-2438
GMC
1-800-462-8782
711 / 1-800-833-2438
Puerto Rico – English
1-866-467-9700
Puerto Rico – Español
1-866-467-9700
Virgin Islands
1-866-467-9700
If after contacting your dealer and the Customer Assistance Center, you are still not satisfied we have done our best to remedy this condition without charge and within a reasonable time, you may wish to write the Administrator, National Highway Traffic Safety Administration, 1200 New Jersey Avenue, SE, Washington, DC 20590, or call the toll-free Vehicle Safety Hotline at 1.888.327.4236 (TTY 1.800.424.9153), or go to http://www.nhtsa.gov. The National Highway Traffic Safety Administration Campaign ID Number for this recall is 23V247.
Federal regulation requires that any vehicle lessor receiving this recall notice must forward a copy of this notice to the lessee within ten days.
Regina A. Carto
Vice President
Global Product Safety and Systems
Enclosure
GM Recall: N222386050
**************************************************************************************************************
IMPORTANT SAFETY RECALL
May 2023
This notice applies to your vehicle, VIN: _____________________________________
Dear General Motors Customer:
This notice is sent to you in accordance with the National Traffic and Motor Vehicle Safety Act.
General Motors has decided that a defect, which relates to motor vehicle safety, exists in certain 2003-2023 Chevrolet Express Cutaway and GMC Savana Cutaway incomplete vehicles. As a result, GM is conducting a safety recall. We apologize for this inconvenience. However, we are concerned about your safety and continued satisfaction with our products.
IMPORTANT
• Your vehicle is involved in GM recall N222386050.
• Schedule an appointment with your GM dealer.
• This service will be performed for you at no charge.
Why is your vehicle being recalled?
These vehicles are equipped with an unused circuit that a final-stage manufacturer may elect to use to install an optional rear HVAC system. If the final-stage manufacturer leaves the circuit’s connectors or cut wires unsealed, exposure to moisture or contamination may, over time, cause corrosion. This could result in high current draw through the circuit at the vehicles’ lower left side B-pillar. Unintended release of excessive heat from the circuit may pose a risk of a vehicle fire and increase the risk of injury.
What will we do?
Your GM dealer will properly seal the rear HVAC blower motor circuit(s) at the left side B-pillar to prevent moisture exposure. This service will be performed for you at no charge. Because of service scheduling requirements, it is likely that your dealer will need your vehicle longer than the actual service correction time of approximately 70 minutes.
What should you do?
You should contact your GM dealer to arrange a service appointment as soon as possible.
Did you already pay for this repair?
Even though you may have previously had repairs for this condition, you will still need to take your vehicle to your dealer for additional repairs. If you have already paid for repairs for the recall condition, please complete the enclosed reimbursement form and present it to your dealer with all required documents. Working with your dealer will expedite your request, however, if this is not convenient, you may mail the completed reimbursement form and all required documents to Reimbursement Department, PO Box 33170, Detroit, MI 48232-5170.
Do you have questions?
If you have any questions or concerns that your dealer is unable to resolve, please contact the appropriate Customer Assistance Center at the number listed below.
For the hearing or speech impaired, please contact our Customer Assistance Center using the Telecommunication Relay Service by dialing 711 then providing the appropriate Customer Assistance Center number for your vehicle.
Division
Number
Text Telephones (TTY)
Chevrolet
1-800-222-1020
711 / 1-800-833-2438
GMC
1-800-462-8782
711 / 1-800-833-2438
Puerto Rico – English
1-866-467-9700
Puerto Rico – Español
1-866-467-9700
Virgin Islands
1-866-467-9700
If after contacting your dealer and the Customer Assistance Center, you are still not satisfied we have done our best to remedy this condition without charge and within a reasonable time, you may wish to write the Administrator, National Highway Traffic Safety Administration, 1200 New Jersey Avenue, SE, Washington, DC 20590, or call the toll-free Vehicle Safety Hotline at 1.888.327.4236 (TTY 1.800.424.9153), or go to http://www.nhtsa.gov. The National Highway Traffic Safety Administration Campaign ID Number for this recall is 23V247.
Federal regulation requires that any vehicle lessor receiving this recall notice must forward a copy of this notice to the lessee within ten days.
Regina A. Carto
Vice President
Global Product Safety and Systems
Enclosure
GM Recall: N222386050
**************************************************************************************************************
GLOBAL SAFETY FIELD INVESTIGATIONS
DCS6523
URGENT – DISTRIBUTE IMMEDIATELY
Date: April 6, 2023
Subject: N222386050 – Safety Recall
Left Side B-Pillar Wire Harness Fire
Models: 2003-2023 Chevrolet Express Cutaway
2003-2023 GMC Savana Cutaway
To: All General Motors Dealers
General Motors is releasing Safety Recall N222386050 today. The total number of U.S. vehicles involved is approximately 149,244. Please see the attached bulletin for details.
Frequently Asked Questions Document (FAQs)
Attached to this message you will find a document that addresses the ten most likely questions customers may have regarding this Safety Recall. Please use this information as an aid to confidently answer customer concerns.
Global Warranty Management (GWM)
The Required Field Action section on the Investigate Vehicle History (IVH) screen will be updated April 6, 2023. A list of vehicles in dealer inventory is attached to this message.
END OF MESSAGE
GLOBAL SAFETY FIELD INVESTIGATIONS
**************************************************************************************************************
GLOBAL SAFETY FIELD INVESTIGATIONS
DCS6546
URGENT – DISTRIBUTE IMMEDIATELY
Date: April 27, 2023
Subject: REVISION: N222386050-01 – Safety Recall
Left Side B-Pillar Wire Harness Fire
Customer Letter Added
Models: 2003-2023 Chevrolet Express Cutaway
2003-2023 GMC Savana Cutaway
To: All General Motors Dealers
Bulletin N222386050-01 has been revised to include a copy of the customer notification letter. Please discard all previous copies of bulletin N222386050.
Customer Letter Mailing
The customer letter mailing will begin on May 3, 2023.
END OF MESSAGE
GLOBAL SAFETY FIELD INVESTIGATIONS
**************************************************************************************************************
Reference Number: GCUS-3-3008
UPDATE: N222386050-01 – Safety Recall – Left Side B-Pillar Wire Harness Fire – Population Expansion
GLOBAL SAFETY FIELD INVESTIGATIONS
DCS6652
URGENT – DISTRIBUTE IMMEDIATELY
Date: August 17, 2023
Subject: UPDATE: N222386050-01 – Safety Recall
Left Side B-Pillar Wire Harness Fire
Population Expansion
Models: 2003-2023 Chevrolet Express Cutaway
2003-2023 GMC Savana Cutaway
To: All General Motors Dealers
On April 6, 2023, General Motors released Safety Recall N222386050. We are adding VINs to the involved vehicle population.
An additional 1,967 vehicles have been moved to ‘Open’ status in IVH. Please verify a VIN’s involvement in this field action by checking in IVH prior to doing any repairs.
All involved vehicles that are in dealer inventory must be held and not delivered to customers, dealer traded, or used for demonstration purposes until the repair contained in this bulletin has been performed on the vehicle.
Frequently Asked Questions Document (FAQs)
Attached to this message you will find a document that addresses the most likely questions customers may have regarding this Safety Recall. Please use this information as an aid to confidently answer customer concerns.
Customer Letter Mailing
The customer letter mailing for the added population will begin in September 2023.
Global Warranty Management (GWM)
The Required Field Action section on the Investigate Vehicle History (IVH) screen will be updated August 17, 2023. Please hold all warranty transactions until IVH has been updated. A list of vehicles in dealer inventory is attached to this message.
END OF MESSAGE
GLOBAL SAFETY FIELD INVESTIGATIONS
**************************************************************************************************************
OMB Control No.: 2127-0004
Part 573 Safety Recall Report 23V-247
The information contained in this report was submitted pursuant to 49 CFR §573
Manufacturer Name : Submission Date :
General Motors, LLC MAY 02, 2023 NHTSA Recall No. : 23V-247 Manufacturer Recall No. : N222386050 Manufacturer Information :
Manufacturer Name : General Motors, LLC Address : 29427 Louis Chevrolet Road
MAIL CODE 480-210-2V WARREN MI 48093
Company phone : 586-596-1733
Population :
Number of potentially involved : 149,037 Estimated percentage with defect : 1 %
Vehicle Information : Vehicle 1 : 2003-2023 Chevrolet Express Cutaway Vehicle Type :
Body Style :
Power Train : NR
Descriptive Information : Manufacturing records were used to determine the recall population. This recall only applies to vehicles supplied with wiring for the rear HVAC system (RPO ENC).
Vehicles not equipped with this wiring are not included in this recall. There are 138,593 Chevrolet Express Cutaway vehicles affected by this recall.
Production Dates : AUG 12, 2002 – APR 06, 2023
VIN Range 1 : Begin : NR End : NR Not sequential Vehicle 2 : 2003-2023 GMC Savana Cutaway Vehicle Type :
Body Style :
Power Train : NR
Descriptive Information : Manufacturing records were used to determine the recall population. This recall only applies to vehicles supplied with wiring for the rear HVAC system (RPO ENC).
Vehicles not equipped with this wiring are not included in this recall. There are 10,444 GMC Savana Cutaway vehicles affected by this recall.
Production Dates : MAY 08, 2002 – APR 05, 2023 VIN Range 1 : Begin : NR End : NR Not sequential Part 573 Safety Recall Report 23V-247 Page 2 Description of Defect :
Description of the Defect : General Motors has decided that a defect which relates to motor vehicle safety exists in certain 2003-2023 Chevrolet Express Cutaway and GMC Savana Cutaway incomplete vehicles. These vehicles are equipped with an unused circuit that a final-stage manufacturer may elect to use to install an optional rear HVAC system. If the final-stage manufacturer leaves the circuit’s connectors or cut wires unsealed, exposure to moisture or contamination may, over time, cause corrosion. In rare cases, this could result in high current draw through the circuit at the vehicles’ lower left side B-pillar.
FMVSS 1 : NR FMVSS 2 : NR
Description of the Safety Risk : Unintended release of excessive heat from the circuit may pose a risk of a vehicle fire and increase the risk of injury.
Description of the Cause : Unsealed rear HVAC blower motor connectors or cut wires may not protect against exposure to moisture. Identification of Any Warning
that can Occur : [Intentionally left blank] Involved Components : Component Name 1 : HARNESS ASM-BODY WRG Component Description : Body Wiring
Component Part Number : 86818383, 86818384, 86818385, 86818387, 86818388, 86818390 Supplier Identification : Component Manufacturer
Name : [Intentionally left blank] Address : NR
NR
Country : NR Chronology :
On December 6, 2022, GM opened a product investigation to investigate two alleged fire incidents involving 2013 and 2014 Chevrolet Express Cutaway incomplete vehicles. The information contained in this report was submitted pursuant to 49 CFR §573 Part 573 Safety Recall Report 23V-247
Page 3
The information contained in this report was submitted pursuant to 49 CFR §573
Between January 12, 2023, and March 27, 2023, GM’s investigator analyzed vehicle inspection reports from the two subject vehicles and retrieved and analyzed field data for all Express Cutaway and GMC Savana Cutaway (which shares a design with the Express) sold for model years 2005 through 2023, comprising approximately 167,000 units. Analysis of the field data, including legal claims, identified a total of eight potentially related complaints, six of which alleged fires. GM was provided notice of those fires on: 06/08/2018, 05/13/2019, 06/20/2019 (two incidents), 12/01/2020, and 12/12/2022. GM’s investigation determined that an unsealed rear HVAC blower motor circuit could corrode over time, which in rare cases could cause excessive heat in the circuit that could lead to a fire. On March 30, 2023, GM’s Safety Field Action Decision Authority (SFADA) decided to conduct a safety recall. GM is not aware of any accidents or injuries associated with this condition. 2003 and 2004 model year vehicles use the same wiring design and are included in the recall population.
Description of Remedy :
Description of Remedy Program : The rear HVAC blower motor circuit(s) at the left side B-pillar will be
properly sealed to prevent moisture exposure. How Remedy Component Differs from Recalled Component :
Identify How/When Recall Condition was Corrected in Production :
Pursuant to 577.11, GM will provide reimbursement to owners for repairs according to the plan submitted on May 12, 2021.
The rear HVAC blower motor circuit(s) at the left side B-pillar will be properly sealed.
[Intentionally left blank] Recall Schedule :
Description of Recall Schedule : Dealers will be notified on April 6, 2023. Owner notification is estimated
to begin May 22, 2023.
Planned Dealer Notification Date : APR 06, 2023 – APR 06, 2023
Planned Owner Notification Date : MAY 22, 2023 – MAY 22, 2023
* NR – Not Reported
**************************************************************************************************************
OMB Control No.: 2127-0004
Part 573 Safety Recall Report 23V-247
The information contained in this report was submitted pursuant to 49 CFR §573
Manufacturer Name : Submission Date :
General Motors, LLC AUG 17, 2023 NHTSA Recall No. : 23V-247 Manufacturer Recall No. : N222386050 Manufacturer Information :
Manufacturer Name : General Motors, LLC Address : 29427 Louis Chevrolet Road
MAIL CODE 480-210-2V WARREN MI 48093
Company phone : 586-596-1733
Population :
Number of potentially involved : 150,830 Estimated percentage with defect : 1 %
Vehicle Information : Vehicle 1 : 2003-2023 Chevrolet Express Cutaway Vehicle Type :
Body Style :
Power Train : NR
Descriptive Information : Manufacturing records were used to determine the recall population. This recall only applies to vehicles supplied with wiring for the rear HVAC system (RPO ENC).
Vehicles not equipped with this wiring are not included in this recall. There are 140,110 Chevrolet Express Cutaway vehicles affected by this recall.
Production Dates : AUG 12, 2002 – JUN 26, 2023
VIN Range 1 : Begin : NR End : NR Not sequential Vehicle 2 : 2003-2023 GMC Savana Cutaway Vehicle Type :
Body Style :
Power Train : NR
Descriptive Information : Manufacturing records were used to determine the recall population. This recall only applies to vehicles supplied with wiring for the rear HVAC system (RPO ENC).
Vehicles not equipped with this wiring are not included in this recall. There are 10,720 GMC Savana Cutaway vehicles affected by this recall.
Production Dates : MAY 08, 2002 – JUN 07, 2023 VIN Range 1 : Begin : NR End : NR Not sequential Part 573 Safety Recall Report 23V-247 Page 2 Description of Defect :
Description of the Defect : General Motors has decided that a defect which relates to motor vehicle safety exists in certain 2003-2023 Chevrolet Express Cutaway and GMC Savana Cutaway incomplete vehicles. These vehicles are equipped with an unused circuit that a final-stage manufacturer may elect to use to install an optional rear HVAC system. If the final-stage manufacturer leaves the circuit’s connectors or cut wires unsealed, exposure to moisture or contamination may, over time, cause corrosion. In rare cases, this could result in high current draw through the circuit at the vehicles’ lower left side B-pillar.
FMVSS 1 : NR FMVSS 2 : NR
Description of the Safety Risk : Unintended release of excessive heat from the circuit may pose a risk of a vehicle fire and increase the risk of injury.
Description of the Cause : Unsealed rear HVAC blower motor connectors or cut wires may not protect against exposure to moisture. Identification of Any Warning
that can Occur : [Intentionally left blank] Involved Components : Component Name 1 : HARNESS ASM-BODY WRG Component Description : Body Wiring
Component Part Number : 86818383, 86818384, 86818385, 86818387, 86818388, 86818390 Supplier Identification : Component Manufacturer
Name : [Intentionally left blank] Address : NR
NR
Country : NR Chronology :
On December 6, 2022, GM opened a product investigation to investigate two alleged fire incidents involving 2013 and 2014 Chevrolet Express Cutaway incomplete vehicles. The information contained in this report was submitted pursuant to 49 CFR §573 Part 573 Safety Recall Report 23V-247
Page 3
The information contained in this report was submitted pursuant to 49 CFR §573
Between January 12, 2023, and March 27, 2023, GM’s investigator analyzed vehicle inspection reports from the two subject vehicles and retrieved and analyzed field data for all Express Cutaway and GMC Savana Cutaway (which shares a design with the Express) sold for model years 2003 through 2023, comprising approximately 167,000 units. Analysis of the field data, including legal claims, identified a total of eight potentially related complaints, six of which alleged fires. GM was provided notice of those fires on: 06/08/2018, 05/13/2019, 06/20/2019 (two incidents), 12/01/2020, and 12/12/2022. GM’s investigation determined that an unsealed rear HVAC blower motor circuit could corrode over time, which in rare cases could cause excessive heat in the circuit that could lead to a fire. On March 30, 2023, GM’s Safety Field Action Decision Authority (SFADA) decided to conduct a safety recall. GM is not aware of any accidents or injuries associated with this condition. 2003 and 2004 model year vehicles use the same wiring design and are included in the recall population. On August 10, 2023, GM determined that an additional 1967 vehicles were not properly contained and also need to be recalled. 1793 of those vehicles are in the US.
Description of Remedy :
Description of Remedy Program : The rear HVAC blower motor circuit(s) at the left side B-pillar will be
properly sealed to prevent moisture exposure. How Remedy Component Differs from Recalled Component :
Identify How/When Recall Condition was Corrected in Production :
Pursuant to 577.11, GM will provide reimbursement to owners for repairs according to the plan submitted on May 12, 2021.
The rear HVAC blower motor circuit(s) at the left side B-pillar will be properly sealed.
[Intentionally left blank] Recall Schedule :
Description of Recall Schedule : Dealers will be notified on April 6, 2023. Owner notification is estimated
to begin May 22, 2023.
Planned Dealer Notification Date : APR 06, 2023 – APR 06, 2023
Planned Owner Notification Date : MAY 22, 2023 – MAY 22, 2023
* NR – Not Reported
**************************************************************************************************************
OMB Control No.: 2127-0004
Part 573 Safety Recall Report 23V-247
The information contained in this report was submitted pursuant to 49 CFR §573
Manufacturer Name : Submission Date :
General Motors, LLC APR 06, 2023 NHTSA Recall No. : 23V-247 Manufacturer Recall No. : N222386050 Manufacturer Information :
Manufacturer Name : General Motors, LLC Address : 29427 Louis Chevrolet Road
MAIL CODE 480-210-2V WARREN MI 48093
Company phone : 586-596-1733
Population :
Number of potentially involved : 149,028 Estimated percentage with defect : 1 %
Vehicle Information : Vehicle 1 : 2003-2023 Chevrolet Express Cutaway Vehicle Type :
Body Style :
Power Train : NR
Descriptive Information : Manufacturing records were used to determine the recall population. This recall only applies to vehicles supplied with wiring for the rear HVAC system (RPO ENC).
Vehicles not equipped with this wiring are not included in this recall. There are 138,588 Chevrolet Express Cutaway vehicles affected by this recall.
Production Dates : AUG 12, 2002 – MAR 27, 2023
VIN Range 1 : Begin : NR End : NR Not sequential Vehicle 2 : 2003-2023 GMC Savana Cutaway Vehicle Type :
Body Style :
Power Train : NR
Descriptive Information : Manufacturing records were used to determine the recall population. This recall only applies to vehicles supplied with wiring for the rear HVAC system (RPO ENC).
Vehicles not equipped with this wiring are not included in this recall. There are 10,440 GMC Savana Cutaway vehicles affected by this recall.
Production Dates : MAY 08, 2002 – MAR 23, 2023 VIN Range 1 : Begin : NR End : NR Not sequential Part 573 Safety Recall Report 23V-247 Page 2 Description of Defect :
Description of the Defect : General Motors has decided that a defect which relates to motor vehicle safety exists in certain 2003-2023 Chevrolet Express Cutaway and GMC Savana Cutaway incomplete vehicles. These vehicles are equipped with an unused circuit that a final-stage manufacturer may elect to use to install an optional rear HVAC system. If the final-stage manufacturer leaves the circuit’s connectors or cut wires unsealed, exposure to moisture or contamination may, over time, cause corrosion. In rare cases, this could result in high current draw through the circuit at the vehicles’ lower left side B-pillar.
FMVSS 1 : NR FMVSS 2 : NR
Description of the Safety Risk : Unintended release of excessive heat from the circuit may pose a risk of a vehicle fire and increase the risk of injury.
Description of the Cause : Unsealed rear HVAC blower motor connectors or cut wires may not protect against exposure to moisture. Identification of Any Warning
that can Occur : [Intentionally left blank] Involved Components : Component Name 1 : HARNESS ASM-BODY WRG Component Description : Body Wiring
Component Part Number : 86818383, 86818384, 86818385, 86818387, 86818388, 86818390 Supplier Identification : Component Manufacturer
Name : [Intentionally left blank] Address : NR
NR
Country : NR Chronology :
On December 6, 2022, GM opened a product investigation to investigate two alleged fire incidents involving 2013 and 2014 Chevrolet Express Cutaway incomplete vehicles. The information contained in this report was submitted pursuant to 49 CFR §573 Part 573 Safety Recall Report 23V-247
Page 3
The information contained in this report was submitted pursuant to 49 CFR §573
Between January 12, 2023, and March 27, 2023, GM’s investigator analyzed vehicle inspection reports from the two subject vehicles and retrieved and analyzed field data for all Express Cutaway and GMC Savana Cutaway (which shares a design with the Express) sold for model years 2005 through 2023, comprising approximately 167,000 units. Analysis of the field data, including legal claims, identified a total of eight potentially related complaints, six of which alleged fires. GM was provided notice of those fires on: 06/08/2018, 05/13/2019, 06/20/2019 (two incidents), 12/01/2020, and 12/12/2022. GM’s investigation determined that an unsealed rear HVAC blower motor circuit could corrode over time, which in rare cases could cause excessive heat in the circuit that could lead to a fire. On March 30, 2023, GM’s Safety Field Action Decision Authority (SFADA) decided to conduct a safety recall. GM is not aware of any accidents or injuries associated with this condition. 2003 and 2004 model year vehicles use the same wiring design and are included in the recall population.
Description of Remedy :
Description of Remedy Program : The rear HVAC blower motor circuit(s) at the left side B-pillar will be
properly sealed to prevent moisture exposure. How Remedy Component Differs from Recalled Component :
Identify How/When Recall Condition was Corrected in Production :
Pursuant to 577.11, GM will provide reimbursement to owners for repairs according to the plan submitted on May 12, 2021.
The rear HVAC blower motor circuit(s) at the left side B-pillar will be properly sealed.
[Intentionally left blank] Recall Schedule :
Description of Recall Schedule : Dealers will be notified on April 6, 2023. Owner notification is estimated
to begin May 22, 2023.
Planned Dealer Notification Date : APR 06, 2023 – APR 06, 2023
Planned Owner Notification Date : MAY 22, 2023 – MAY 22, 2023
* NR – Not Reported
**************************************************************************************************************
OMB Control No.: 2127-0004
Part 573 Safety Recall Report 23V-247
The information contained in this report was submitted pursuant to 49 CFR §573
Manufacturer Name : General Motors, LLC
Submission Date : MAY 02, 2023
NHTSA Recall No. : 23V-247
Manufacturer Recall No. : N222386050
Manufacturer Information :
Manufacturer Name : General Motors, LLC
Address : 29427 Louis Chevrolet Road
MAIL CODE 480-210-2V WARREN MI
48093
Company phone : 586-596-1733
Population :
Number of potentially involved : 149,037
Estimated percentage with defect : 1 %
Vehicle Information :
Vehicle 1 : 2003-2023 Chevrolet Express Cutaway
Vehicle Type :
Body Style :
Power Train : NR
Descriptive Information : Manufacturing records were used to determine the recall population. This recall only
applies to vehicles supplied with wiring for the rear HVAC system (RPO ENC).
Vehicles not equipped with this wiring are not included in this recall.
There are 138,593 Chevrolet Express Cutaway vehicles affected by this recall.
Production Dates : AUG 12, 2002 – APR 06, 2023
VIN Range 1 : Begin : NR End : NR Not sequential
Vehicle 2 : 2003-2023 GMC Savana Cutaway
Vehicle Type :
Body Style :
Power Train : NR
Descriptive Information : Manufacturing records were used to determine the recall population. This recall only
applies to vehicles supplied with wiring for the rear HVAC system (RPO ENC).
Vehicles not equipped with this wiring are not included in this recall.
There are 10,444 GMC Savana Cutaway vehicles affected by this recall.
Production Dates : MAY 08, 2002 – APR 05, 2023
VIN Range 1 : Begin : NR End : NR Not sequential
Part 573 Safety Recall Report 23V-247 Page 2
The information contained in this report was submitted pursuant to 49 CFR §573
Description of Defect :
Description of the Defect : General Motors has decided that a defect which relates to motor vehicle safety
exists in certain 2003-2023 Chevrolet Express Cutaway and GMC Savana
Cutaway incomplete vehicles. These vehicles are equipped with an unused
circuit that a final-stage manufacturer may elect to use to install an optional
rear HVAC system. If the final-stage manufacturer leaves the circuit’s
connectors or cut wires unsealed, exposure to moisture or contamination may,
over time, cause corrosion. In rare cases, this could result in high current draw
through the circuit at the vehicles’ lower left side B-pillar.
FMVSS 1 : NR
FMVSS 2 : NR
Description of the Safety Risk : Unintended release of excessive heat from the circuit may pose a risk of a
vehicle fire and increase the risk of injury.
Description of the Cause : Unsealed rear HVAC blower motor connectors or cut wires may not protect
against exposure to moisture.
Identification of Any Warning
that can Occur :
[Intentionally left blank]
Involved Components :
Component Name 1 : HARNESS ASM-BODY WRG
Component Description : Body Wiring
Component Part Number : 86818383, 86818384, 86818385, 86818387, 86818388, 86818390
Supplier Identification :
Component Manufacturer
Name : [Intentionally left blank]
Address : NR
NR
Country : NR
Chronology :
On December 6, 2022, GM opened a product investigation to investigate two alleged fire incidents involving
2013 and 2014 Chevrolet Express Cutaway incomplete vehicles.
Part 573 Safety Recall Report 23V-247 Page 3
The information contained in this report was submitted pursuant to 49 CFR §573
Between January 12, 2023, and March 27, 2023, GM’s investigator analyzed vehicle inspection reports from the
two subject vehicles and retrieved and analyzed field data for all Express Cutaway and GMC Savana Cutaway
(which shares a design with the Express) sold for model years 2005 through 2023, comprising approximately
167,000 units. Analysis of the field data, including legal claims, identified a total of eight potentially related
complaints, six of which alleged fires. GM was provided notice of those fires on: 06/08/2018, 05/13/2019,
06/20/2019 (two incidents), 12/01/2020, and 12/12/2022.
GM’s investigation determined that an unsealed rear HVAC blower motor circuit could corrode over time,
which in rare cases could cause excessive heat in the circuit that could lead to a fire. On March 30, 2023, GM’s
Safety Field Action Decision Authority (SFADA) decided to conduct a safety recall. GM is not aware of any
accidents or injuries associated with this condition. 2003 and 2004 model year vehicles use the same wiring
design and are included in the recall population.
Description of Remedy :
Description of Remedy Program : The rear HVAC blower motor circuit(s) at the left side B-pillar will be
properly sealed to prevent moisture exposure.
Pursuant to 577.11, GM will provide reimbursement to owners for repairs
according to the plan submitted on May 12, 2021.
How Remedy Component Differs
from Recalled Component :
The rear HVAC blower motor circuit(s) at the left side B-pillar will be
properly sealed.
Identify How/When Recall Condition
was Corrected in Production :
[Intentionally left blank]
Recall Schedule :
Description of Recall Schedule : Dealers will be notified on April 6, 2023. Owner notification is estimated
to begin May 22, 2023.
Planned Dealer Notification Date : APR 06, 2023 – APR 06, 2023
Planned Owner Notification Date : MAY 22, 2023 – MAY 22, 2023
* NR – Not Reported
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SEOCONTENT-END
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