Poor Engine Performance in Extremely Cold Weather Conditions for LFV Engines, Charge Air Cooler Icing – Malfunction Indicator Lamp (MIL) Illuminated – DTC P0299, P0234, P2227 and/or P00C7 Set – 2016-2022 Chevrolet Malibu

NHTSA ID Number: 10224833

Manufacturer Communication Number: 18-NA-069

Summary

This service bulletin provides a service procedure to correct conditions of Poor Engine Performance in Extremely cold weather conditions, CAC Icing, MIL Illuminated with DTCs set.

 


Condition

Some customers may comment on one or more of the following conditions when driving in extremely cold weather conditions (-18°C or less / 0°F or less):

  • Loss of power
  • Hesitation on acceleration
  • Stalling condition
  • MIL Illuminated

Technicians may find one or more of the following DTCs set:

  • P0299
  • P0234
  • P2227
  • P00C7

 

Cause

This condition may be caused by ice accumulation in the charge air cooler (CAC), restricting air flow.

 

Correction

Important: The DTCs and symptoms above are not exclusively related to freezing/icing conditions. Only follow this bulletin when the condition is directly correlated with extreme cold of -18°C or less / 0°F or less. System leaks should always be ruled out first for P0299. Signs of moisture will always be present in the CAC system and are not a reliable indicator of freezing/icing.

Note: DO NOT replace the CAC if the service part is already installed.

If any of the above conditions are present, allow time for possible ice build up in the CAC to melt by allowing the vehicle to thaw in a warm environment, and drain the moisture from the CAC.

If any of the above conditions are confirmed to be caused by freezing/icing, replace the original CAC with the new design wide fin service part. Confirmation should include:

  • P0299 and/or P0234 present.
  • >100 mL (3.4 oz) moisture drained from thawed CAC.
  • Confirmed no leaks in CAC / CAC ducts.
  • Recent vehicle use in extreme cold (-18°C / 0°F or less).

If not recently performed, an oil change may be necessary to remove any moisture from the engine.

If there is a check engine light with a P0234 or P0299 DTC during cold weather driving, refer to the following information:

– Frozen oil/water contaminant in the Turbocharger Wastegate Regulator Solenoid Valve (TCV) is often concurrent with vehicle operating conditions that cause CAC freezing. Cleaning or replacing the TCV solenoid should be performed in addition to CAC protection measures specified in this bulletin.

For 2016-2018 Malibu, a new winter grille cover has been released to prevent this issue from occurring in extreme cold weather (-18°C or less/0°F or less). The winter grille cover needs be added to avoid the customer from returning with concerns related to charge air cooler icing.

Perform the TCV thermo-wrap procedure below.

The winter grille cover can be installed by the technician during the repair procedure as listed in this bulletin. After the repair is complete, dealer service personnel must educate the customer on the installation and removal procedure of the winter grille cover. Installation instructions are included with the winter grille cover.

Note: The Engine Control Module calibration should be updated. The new calibration will enable a revised transmission shift pattern during cold weather operation, which does not use overdrive as frequently. As a result, some customers may notice elevated engine RPMs during highway operation. This operating mode will reduce the potential for ice to build up inside the charge air cooler, and the potential for setting P0299 or P0234 diagnostic codes.

The customer must be informed by dealership personnel by explaining the new engine control module calibration and its effects on transmission shift patterns at highway speeds during cold weather to avoid a customer return to the dealership after the programming is completed.

Important: The winter grille cover should be installed in the extreme cold weather and removed when the winter season changes.

Additional covers and repeat installation are customer pay.

Note: Clean the surface before installing the winter grille cover.

 

Parts Information

Description Part Number Qty
COVER, GRILLE (Malibu 2016–2018) 86786758 1
COOLER ASMCHRG AIR 84768953 1
SHIELD ASM, TCV 25205589 1
Filter, Oil Refer to the Electronic Parts Catalog (EPC).
Oil

 


7 Affected Products

Vehicle

MAKE MODEL YEAR
CHEVROLET MALIBU 2016-2022

 


1 Associated Document

Manufacturer Communications

Bulletin No.: 18-NA-069
Date: October, 2022

https://www.nhtsa.gov/recalls?nhtsaId=10224833

MC-10224833-0001.pdf 447.76KB

MC-10224833-0001

 


 

GM Diagnostic/Programming (TIS2Web)

GM Diagnostic/Programming (TIS2Web)

 

Approved J2534 Device with TIS2WEB can reprogram 1996 and later All GM Modules.

To obtain the latest electronic controller calibration information for your vehicle, go to https://tis2web.service.gm.com/tis2web and enter the vehicle’s 17 character Vehicle Identification Number (VIN) and select ‘Get CAL ID’.

You can then compare the latest part number with the actual number installed on the vehicle to determine if a reprogram is needed.

The Service Programming System (SPS) application is part of the TIS2Web system. To program an ECU, the SPS application must communicate with the vehicle control modules using the proper J2534 programming interface tool.

The following are the supported interface tools:

Poor Engine Performance in Extremely Cold Weather Conditions for LFV Engines, Charge Air Cooler Icing - Malfunction Indicator Lamp (MIL) Illuminated - DTC P0299, P0234, P2227 and/or P00C7 Set - 2016-2022 Chevrolet Malibu » small light Bosch Automotive Tools MTECH2 Mastertech II J2534 VCI with Wired/Wireless Capability for OEM Reprogramming and Diagnostics on GM, Ford, FCA, Nissan/Infiniti, Honda/Acura, and Toyota/Lexus Vehicles
Poor Engine Performance in Extremely Cold Weather Conditions for LFV Engines, Charge Air Cooler Icing - Malfunction Indicator Lamp (MIL) Illuminated - DTC P0299, P0234, P2227 and/or P00C7 Set - 2016-2022 Chevrolet Malibu » small light CarDAQ-M Auto Universal Diagnostic Scanner and Programming Tool VSI J2534
Poor Engine Performance in Extremely Cold Weather Conditions for LFV Engines, Charge Air Cooler Icing - Malfunction Indicator Lamp (MIL) Illuminated - DTC P0299, P0234, P2227 and/or P00C7 Set - 2016-2022 Chevrolet Malibu » small light Drew Technologies (DRWCDPLUSKIT) CarDAQ-Plus J2534 Flash Reprogramming Kit
Poor Engine Performance in Extremely Cold Weather Conditions for LFV Engines, Charge Air Cooler Icing - Malfunction Indicator Lamp (MIL) Illuminated - DTC P0299, P0234, P2227 and/or P00C7 Set - 2016-2022 Chevrolet Malibu » small light CarDAQ-Plus 3 All Makes J2534 Reprogramming Tool
Poor Engine Performance in Extremely Cold Weather Conditions for LFV Engines, Charge Air Cooler Icing - Malfunction Indicator Lamp (MIL) Illuminated - DTC P0299, P0234, P2227 and/or P00C7 Set - 2016-2022 Chevrolet Malibu » small light RAP2 OEM J2534 Remote Reprogramming Tool
Poor Engine Performance in Extremely Cold Weather Conditions for LFV Engines, Charge Air Cooler Icing - Malfunction Indicator Lamp (MIL) Illuminated - DTC P0299, P0234, P2227 and/or P00C7 Set - 2016-2022 Chevrolet Malibu » small light Drew Technologies (DRWMONGGM) Mongoose GM Vehicle Interface (VPW/CAN) J2534
Poor Engine Performance in Extremely Cold Weather Conditions for LFV Engines, Charge Air Cooler Icing - Malfunction Indicator Lamp (MIL) Illuminated - DTC P0299, P0234, P2227 and/or P00C7 Set - 2016-2022 Chevrolet Malibu » small light Mongoose-Plus J2534 OEM Vehicle Interface Cable – GM OEM Reprogramming and Diagnostics
Poor Engine Performance in Extremely Cold Weather Conditions for LFV Engines, Charge Air Cooler Icing - Malfunction Indicator Lamp (MIL) Illuminated - DTC P0299, P0234, P2227 and/or P00C7 Set - 2016-2022 Chevrolet Malibu » small light Autel MaxiFlash Elite VCI J2534 Pass-Thru ECU Programming Tool
Poor Engine Performance in Extremely Cold Weather Conditions for LFV Engines, Charge Air Cooler Icing - Malfunction Indicator Lamp (MIL) Illuminated - DTC P0299, P0234, P2227 and/or P00C7 Set - 2016-2022 Chevrolet Malibu » small light Mongoose-Plus J2534 OEM Vehicle Interface Cable – OEM Reprogramming and Diagnostics for GM
Poor Engine Performance in Extremely Cold Weather Conditions for LFV Engines, Charge Air Cooler Icing - Malfunction Indicator Lamp (MIL) Illuminated - DTC P0299, P0234, P2227 and/or P00C7 Set - 2016-2022 Chevrolet Malibu » small light BOSCH Automotive Tools MTECH2 Mastertech II J2534 VCI
Poor Engine Performance in Extremely Cold Weather Conditions for LFV Engines, Charge Air Cooler Icing - Malfunction Indicator Lamp (MIL) Illuminated - DTC P0299, P0234, P2227 and/or P00C7 Set - 2016-2022 Chevrolet Malibu » small light Autel MaxiFlash VCI Vehicle Communication Interface J2534 PassThru ECU Programming Device Bluetooth Connection Internet Update Support CAN FD, 4 CAN Channels, DoIP, D-PDU Works with PC or Autel MS909
Poor Engine Performance in Extremely Cold Weather Conditions for LFV Engines, Charge Air Cooler Icing - Malfunction Indicator Lamp (MIL) Illuminated - DTC P0299, P0234, P2227 and/or P00C7 Set - 2016-2022 Chevrolet Malibu » small light VXDIAG VCX Nano Compatible for GM/OPEL with GDS2 and Tech2WIN System Diagnostic Tool
Poor Engine Performance in Extremely Cold Weather Conditions for LFV Engines, Charge Air Cooler Icing - Malfunction Indicator Lamp (MIL) Illuminated - DTC P0299, P0234, P2227 and/or P00C7 Set - 2016-2022 Chevrolet Malibu » small light GODIAG J2534

 

The Tech 2 supports model years 1996 and beyond. With the addition of the CAN Diagnostic Interface (CANdi) module, Tech 2 is fully backward compatible with current Tech 2 functionality and operates transparently when diagnosing non-CAN-equipped vehicles.

Servicing the next generation Global A vehicles will require the diagnostic software, GDS2, Global Diagnostic System 2 running on a local PC device while the MDI is connected to the vehicle. The GM MDI is the Global Diagnostic tool for future vehicles starting with Global A vehicles.

The GM MDI was introduced in the fall of 2007 for Pass-Thru programming and offers faster programming speed. It can be used to perform Pass-Thru programming on all vehicles built since 1996 and into the future. Click here to view a list of GDS supported vehicles.

www.acdelcotds.com

 


 

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  • 🌎[Bus Protocols]: Primary CAN/ISO15765/GMLAN, Secondary CAN/ISO15765/GMLAN (Dual or Single Wire), For Ford SCP (J1850PWM), for GM Class2 (J1850VPW), KWP2000 (ISO9141/14230), for Chrysler SCI (J2610), Compliant to ISO 22900-1 MVCI physical layer

Last update on 2023-11-29 / Affiliate links / Images from Amazon Product Advertising API

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