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NHTSA ID Number: 10137960
Manufacturer Communication Number: 16-NA-195
Summary
This technical bulletin provides a procedure to replace a fuel pump and seal the front seam of the pickup box to correct a customer concern on fuel odor, fuel leak or fuel weeping from the top of the fuel tank.
6 Affected Products
Vehicles
MAKE | MODEL | YEAR |
CHEVROLET | COLORADO | 2015-2017 |
GMC | CANYON | 2015-2017 |
Parts
Description | Vehicle Application | Part Number | Qty |
Module, Kit F/Tank F/Pump | All | 13595810 | 1 |
PLUG ASM, R/FLR PNL DRN HOLE | All | 94535715 | 1 |
Kent Automotive High-Tech Clear Seam Sealer | Painted Box | P10195 | 1 |
3M Marine Grade Silicone Sealant Clear | 08029 | ||
Kent DTM High Build (Black) | Spray-on Bedliner | KT 14999 | |
3M Heavy Bodied Seam Sealer (Black) | 08308 |
SEOCONTENT-START
Bulletin No.: 16-NA-195
Date: Nov-2016
Subject: | Fuel Odor, Fuel Smell, Fuel Leak, Fuel Weeping from Top of Tank, DTC P0442 May Be Set |
Brand: | Model: | Model Year: | VIN: | Engine: | Transmission: | ||
---|---|---|---|---|---|---|---|
from | to | from | to | ||||
Chevrolet | Colorado | 2015 | 2017 | All | All | ||
GMC | Canyon | 2015 | 2017 |
Involved Region or Country | NORTH AMERICA, GUAM, MEXICO, PUERTO RICO |
Condition | Some customers may comment on a fuel odor, fuel leak or fuel weeping from the top of the fuel tank. |
Cause |
The cause may be sulfuric acid, or other such chemicals, placed in the bed of the truck that has either leaked or been washed through the holes in pickup box, and settled onto the top of the fuel tank. Examples of chemical damage to the fuel pump module such as a fractured port (1) and cracks in the plastic flange (2), are shown in the graphics above. |
Correction
Note: Vehicles with a spray-on bed liner can still exhibit the condition because the floor/front panel seam is not fully sealed. Spray-on bed liner vehicles should have a black sealer product applied, while any other vehicles should have clear product applied, regardless of paint color.
Verify fuel pump damage/failure and follow the Service Procedure below to replace the fuel pump and seal the pickup box.
The top side front joint of the pickup bed floor and front panel, shown circled above, is the area that seam sealant will be applied.
Service Procedure
- Raise and suitably support the vehicle. Refer to Lifting and Jacking the Vehicle in SI.
- Before reinstalling the fuel tank to the vehicle, install one drain hole plug (1) to the open left side drain hole location shown above.
- Install the new fuel pump module. Refer to Fuel Tank Fuel Pump Module Replacement in SI.
- Lower the vehicle.
- Using an air hose, blow out any dirt/debris from the front joint of pickup bed floor and front panel.
- Use a rag and wax/grease removing solvent such as Acrysol, or equivalent, to remove any dirt, grease, oil or chemical residue from the repair area.
Note: Application of the clear seam sealer is shown in the steps below. Application of the black sealer, on a spray-on bed liner, should follow the same process.
Important: As shown in the graphic above, ensure the lower corners are fully sealed by applying sealant past the bottom radius and up to the front panel body line.
- Using an appropriate color seam sealer from the table below, or equivalent, apply a bead of sealant across the complete floor/front panel joint.
- Ensure the complete front joint is sealed, and allow to dry per manufacturer’s recommendation.
Parts Information
Contact Kent Automotive at 1-888-YES-KENT or online at www.kent-automotive.com.
3M products are available through your local 3M distributor. Information about 3M product retailers in your area may be obtained at 1-866-364-3577 or at https://3mcollision.com/ .
Description | Vehicle Application | Part Number | Qty |
Module, Kit F/Tank F/Pump | All | 13595810 | 1 |
PLUG ASM, R/FLR PNL DRN HOLE | All | 94535715 | 1 |
*Kent Automotive High-Tech Clear Seam Sealer | Painted Box | P10195 | 1 |
*3M Marine Grade Silicone Sealant Clear | 08029 | ||
*Kent DTM High Build (Black) | Spray-on Bedliner | KT 14999 | |
*3M Heavy Bodied Seam Sealer (Black) | 08308 |
*We believe this source and their products to be reliable. There may be additional manufacturers of such products/materials. General Motors does not endorse, indicate any preference for, or assume any responsibility for the products or material from this firm or for any such items that may be available from other sources.
Warranty Information
For vehicles repaired under warranty, use Labor Operation below and include material cost.
Labor Operation | Description | Labor Time |
1480678* | Replace Fuel Pump Module, Seal Front Pickup Box Seam | 1.5 hrs |
*This is a unique Labor Operation for Bulletin use only. |
Version | 2 |
Modified | Nov. 17, 2016 – Added DTC and Additional Keyword to Subject and the 2017 Model Year. |
SEOCONTENT-END
Bulletin No.: 16-NA-195
Date: Nov-2016
https://www.nhtsa.gov/recalls?nhtsaId=10137960
https://static.nhtsa.gov/odi/tsbs/2016/MC-10137960-9999.pdf
To View or Download this Document Click Here
16-NA-195
June, 2016
https://www.nhtsa.gov/recalls?nhtsaId=10088746
https://static.nhtsa.gov/odi/tsbs/2016/SB-10088746-2280.pdf
To View or Download this Document Click Here
- Plug Any Void –– Easily patch large cracks with confidence when using this thick auto seam sealer. This single-component panel bond compound provides superior adhesion on bare, primed, or painted metal surfaces on your vehicle or RV
- Complete Kit –– Comes with nitrile gloves and an application tip to make the process seamless This joint and seam filler set comes with everything you need and more. The sealant is compatible with any standard caulking gun
- Permanently Fill Gaps –– Don't settle for a body panel adhesive sealant that doesn't hold up. Trust in a non-shrinking, non-cracking and low odor formula that stays remarkably flexible over time. Prevent leaks and debris from infiltrating your vehicle, and promote corrosion resistance
- Primer and Paint Ready –– Get your project ready for the road in just 24 hours. Smooth out and let the quick-curing seam sealant settle in for 45 minutes. Then you're ready to prime and paint the automotive body filler for a flawless finish that blends right in
- All-Weather Performance –– High heat and humidity are no match for this car sealant. Enhanced moisture curing properties ensure a durable hold for interior or exterior use. Use a urethane sealer that is worlds ahead of any solvent-based solutions
- For professional use only – not for retail sale
- Fast curing and skins over quickly—can be painted 60 minutes after application
- Can be used for all sealing and adhesive applications with a standard caulking gun in both vertical and horizontal joints
- Flexible, non-staining, and non-sagging product that will not crack or shrink
- Plug Any Void –– Easily patch large cracks with confidence when using this thick auto seam sealer. This single-component panel bond compound provides superior adhesion on bare, primed, or painted metal surfaces on your vehicle or RV
- 2 Pack Value & Complete Kit - Comes with nitrile gloves and an application tip to make the process seamless This joint and seam filler set comes with everything you need and more. The sealant is compatible with any standard caulking gun
- Permanently Fill Gaps - Don't settle for a body panel adhesive sealant that doesn't hold up. Trust in a non-shrinking, non-cracking and low odor formula that stays remarkably flexible over time. Prevent leaks and debris from infiltrating your vehicle, and promote corrosion resistance
- Primer and Paint Ready - Get your project ready for the road in just 24 hours. Smooth out and let the quick-curing seam sealant settle in for 45 minutes. Then you're ready to prime and paint the automotive body filler for a flawless finish that blends right in
- All-Weather Performance - High heat and humidity are no match for this car sealant. Enhanced moisture curing properties ensure a durable hold for interior or exterior use. Use a urethane sealer that is worlds ahead of any solvent-based solutions
- SINGLE COMPONENT FORMULA: Adheres well to bare metal, primed metal and painted surfaces
- MOISTURE CURING PROPERTY: Provides excellent performance in high heat and humidity environments
- NON-SHRINKING, NON-CRACKING: Remains flexible and offers superior results to solvent-based sealers
- QUICK PAINTABILITY: Allows painting after 30-45 minutes
- THICK CONSISTENCY: Fills large voids and can be smoothed to a featheredge or brushed
- EASY APPLICATIONS: Brushable and paintable consistency
- HIGH ADHESION: Works on both bare metal and painted surfaces
- FAST SKINNING: Starts in about 10 to 15 minutes
- STAYS IN PLACE: Less likely to drip, sag or run out of gaps being sealed
- NON-STAINING: For all-purpose autobody joint and seam sealing
- Brushable Seam Sealer is fast drying and designed exclusively for automotive uses.
- This product remains flexible and will not crack, harden, sink or sag.
- Brushable Seam Sealer is easily applied with a brush and holds a perfect brush mark to match that O.E.M. seam.
- It provides excellent adhesion, seals cracks, crevices, body seams and is ideal for use on all lap and flange seams and joints.
- Brushable Seam Sealer is paintable in 30 to 60 minutes and comes in a light gray color.
- HIGH-PERFORMANCE: Two-part epoxy seals vertical and horizontal seams to match OEM seals
- METERED MIXING: Dual syringe cartridge eliminates the difficulty and mess of manual mixing
- NON-FLOWING: Heavy-bodied formula allows easy tooling for matching OEM seam sealer appearances
- QUICK CURE: Non-sag property aids during vertical applications
- SELF-MIXES: Makes a perfect formulation every time without mess
- Seal seams and permanently repair holes in tents, tarps, awnings, rainflys and camping gear like Thermarest sleeping pads
- Treat up to up to 12’ of seams (1 oz) or repair torn outdoor fabrics with an adhesive that cures into a flexible rubber seal; also available in an 8 oz tube
- Waterproof gear with a sealant that flexes with fabric and bonds to nylon, polyester, canvas, leather and vinyl
- Apply it to repair or re-proof gear without worrying about the seal peeling or cracking; includes two applicator brushes
- Packaging may vary
- Seal up to 60 ft of seams on tents, tarps and awnings with this water-based seam sealant; cures in 2 hours at room temperature
- Use it on various outdoor fabrics including nylon, polyester, and canvas; previously known as Seam Sure
- Apply this long-lasting seal that is nearly invisible and flexes with fabric; available in 2 fl oz bottle
- Treat gear using the included applicator brush to make application quick and easy
- Packaging may vary
- Vehicle Body Repair: Automotive Seam Sealer for all-purpose auto body gap filling,joint and seam sealing.Protect your vehicle from rust and corrosion with these automotive seam sealers.Ideal for car ,truck, boat, RVs.
- High Adhesive & Durable - designed this urethane sealer for a range of materials, including bare metal or painted surfaces.
- Don't Shrink and Crack - low odor single component formula auto seam sealer provides flexible,non-staining, and non-sagging.
- Easy to Use - Fast cure time.You can paint over the undercoating . For best results, allow 24 hours and scuff before painting.
- Water and Corrosion Proof - Use interior or exterior to prevent weather from eroding your car.Service Temperature -40 to 170 °F (-40 to 77 °C).High heat performance.
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