14574 Product Safety Recall – Engine Oil Leak on Exhaust Manifold – 2004 Buick Chevrolet Pontiac

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April 6, 2015 NHTSA CAMPAIGN NUMBER: 15V201000

Engine Oil Dripping On Manifold may Cause Fire

The leaking engine oil can drip onto the hot surface of the exhaust manifold, increasing the risk of a fire.

 

NHTSA Campaign Number: 15V201

Manufacturer General MotorseBay LLC

Components ENGINE AND ENGINE COOLING

Potential Number of Units Affected 330,742

 

Summary

General MotorseBay LLC (GM) notified the agency on April 2, 2015, that they are is recalling certain model year 2004 BuickeBay Regal vehicles manufactured April 9, 2003, to June 1, 2003, 2004 Chevrolet Impala vehicles manufactured April 8, 2003, to June 23, 2003, and 2004 Chevrolet Monte Carlo vehicles manufactured April 7, 2003, to June 23, 2003. On May 18, 2015, GM expanded the recall to cover an additional 49,751 2004 PontiaceBay Grand Prix vehicles manufactured January 6, 2003, to June 25, 2004. In the affected vehicles, the valve cover gasket may leak.

 

Remedy

GM will notify owners, and dealers will remove the plastic cover and plastic oil fill tube extension and replace the front valve cover and gasket. These repairs will be done free of charge. The recall began on April 24, 2015. Owners may contact BuickeBay customer service at 1-800-521-7300, PontiaceBay customer service at 1-800-762-2737 or Chevrolet customer service at 1-800-222-1020. GM’s number for this recall is 14574.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.

 

Check if your Vehicle has a Recall

 


Condition

General MotorseBay has decided that a defect which relates to motor vehicle safety exists in certain 2004 model year BuickeBay Regal, Chevrolet Impala, Chevrolet Monte Carlo and PontiaceBay Grand Prix vehicles equipped with a 3.8L V6 engine (L26, L32, L36, or L67). Certain of these vehicles have a condition in which drops of engine oil may be deposited on the exhaust manifold through hard braking. This condition could cause an engine compartment fire. Certain of these vehicles produced before June 26, 2003 were subject to General MotorseBay’ prior safety recalls 07035, 09047 and 14574A. In some cases, the remedy procedure performed on these vehicles pursuant to the prior recalls may not be sufficient to prevent subsequent engine compartment fires relating to this condition in the affected vehicles.

 

Correction

Dealers are to replace the engine’s front valve cover and front-valve-cover gasket with new parts of an improved design. The engine’s plastic “beauty” cover and plastic oil-fill-tube extension will be removed, if they haven’t been already.

 

Parts

Equipped with 3.8L V6 Naturally Aspirated Engine

DescriptionQuantity/
Vehicle
Part Number
Gasket, Valve Rocker Arm Cover (Naturally Aspirated)125532619 14574 Product Safety Recall - Engine Oil Leak on Exhaust Manifold - 2004 Buick Chevrolet Pontiac | small light
Valve Cover LH (Naturally Aspirated)112590366 14574 Product Safety Recall - Engine Oil Leak on Exhaust Manifold - 2004 Buick Chevrolet Pontiac | small light
Retainer, S Plug Wire (4-wire, 7mm)1 (If Required)88891792 14574 Product Safety Recall - Engine Oil Leak on Exhaust Manifold - 2004 Buick Chevrolet Pontiac | small light
Retainer, S Plug Wire (2-Wire, 7mm )1 (If Required)12132229 14574 Product Safety Recall - Engine Oil Leak on Exhaust Manifold - 2004 Buick Chevrolet Pontiac | small light
Oil Fill Cap O-Ring1 (If Required)
Sealant (1.69 oz) – (US)119333510
Sealant (1.69 oz) – (Canada)10953491
Loctite 518 Sealant (1.69 oz)1Obtain Locally

 

Equipped with 3.8L V6 Supercharged Engine

DescriptionQuantity/
Vehicle
Part Number
Gasket, VLV RKR ARM CVR124503937 14574 Product Safety Recall - Engine Oil Leak on Exhaust Manifold - 2004 Buick Chevrolet Pontiac | small light
Valve Cover LH (Supercharged)112590363 14574 Product Safety Recall - Engine Oil Leak on Exhaust Manifold - 2004 Buick Chevrolet Pontiac | small light
Retainer, S Plug Wire (4-wire, 7mm)1 (If Required)88891792 14574 Product Safety Recall - Engine Oil Leak on Exhaust Manifold - 2004 Buick Chevrolet Pontiac | small light
Retainer, S Plug Wire (2-wire, 7mm)1 (If Required)12132229 14574 Product Safety Recall - Engine Oil Leak on Exhaust Manifold - 2004 Buick Chevrolet Pontiac | small light
Oil Fill Cap O-Ring*1 (If Required)
Sealant (1.69 oz) – (US)1 (Services 25 Vehicles)**19333510
Sealant (1.69 oz) – (Canada)10953491
Loctite 518 Sealant (1.69 oz)1 (Services 25 Vehicles)**Obtain Locally

 


4 Affected Products

Vehicles

MAKEMODELYEAR
BUICKeBayREGAL2004
CHEVROLETIMPALA2004
CHEVROLETMONTE CARLO2004
PONTIACeBayGRAND PRIX2004

 


30 Associated Documents

Recall 573 Report-Amendment 1

RCLRPT-15V201-9527.PDF 30.548KB

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ISSUED Owner Notification Letter(Part 577)

RCONL-15V201-4284.pdf 174.09KB

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Recall Quarterly Report – 2015-Q2

RCLQRT-15V201-5087.PDF 28.857KB

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Recall 573 Report

RCLRPT-15V201-2115.pdf 29.437KB

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Recall Acknowledgement

RCAK-15V201-1541.pdf 50.853KB

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Manufacturer Notices(to Dealers,etc)

RCMN-15V201-1820.pdf 72.277KB

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Owner Notification Letter(Part 577)

RCONL-15V201-4328.pdf 165.483KB

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Manufacturer Notices(to Dealers,etc)

RCMN-15V201-3622.pdf 4.154KB

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Remedy Instructions and TSB

RCRIT-15V201-9560.pdf 1353.935KB

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Safety Bulletin – Bulletin No.: 14574C Date: March 2016

RCSB-15V201-8799.pdf 1561.449KB

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Recall Quarterly Report – 2015-Q4

RCLQRT-15V201-3799.PDF 29.085KB

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Safety Bulletin

RCSB-15V201-6607.pdf 1570.574KB

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Recall 573 Report-Amendment 2

RCLRPT-15V201-7630.PDF 30.826KB

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Manufacturer Notices(to Dealers,etc) – GM CUSTOMER CARE AND AFTERSALES DCS3873 Date: December 11, 2015 Subject: Upcoming Safety Recall 14574B Under Hood Fire Customer Advisory Letter Mailing

RCMN-15V201-2510.pdf 5.073KB

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ISSUED Interim Owner Notification Letter(Part 577)

RIONL-15V201-5841.pdf 159.954KB

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Recall Quarterly Report – 2015-Q3

RCLQRT-15V201-7320.PDF 28.963KB

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GM Quarterly Report Assessment for 2016-2

RMISC-15V201-5102.pdf 82.411KB

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Recall 573 Report-Amendment 3

RCLRPT-15V201-4850.PDF 216.269KB

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Manufacturer Notices(to Dealers,etc) – GLOBAL SAFETY FIELD INVESTIGATIONS DCS3958 Date: March 11, 2016 Subject: 14574C – Safety Recall Engine Oil Leak on Exhaust Manifold Revised Warranty Transaction and Service Procedure

RCMN-15V201-6826.pdf 66.725KB

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Recall Quarterly Report – 2016-Q1

RCLQRT-15V201-4502.PDF 214.835KB

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Recall Quarterly Report #5, 2016-2

RCLQRT-15V201-1232.PDF 214.948KB

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Manufacturer Notices(to Dealers,etc)

RCMN-15V201-8019.pdf 69.306KB

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Safety Bulletin – Bulletin No.: 14574D Date: September 2016

RCSB-15V201-2250.pdf 1580.449KB

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Manufacturer Notices(to Dealers,etc) – Date: September 01, 2016 Subject: 14574D – Safety Recall Engine Oil Leak on Exhaust Manifold Revised Warranty Transaction and Service Procedure sections

RCMN-15V201-5917.pdf 66.272KB

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Safety Bulletin

RCSB-15V201-1368.pdf 1640.561KB

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October 26, 2016 Subject: Clarification on Quarterly Report Figures

RMISC-15V201-7719.pdf 82.474KB

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Recall Quarterly Report #6, 2016-3

RCLQRT-15V201-7689.PDF 215.039KB

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Safety Bulletin – Bulletin No.: 14574E Date: December 2016

RCSB-15V201-0787.pdf 1757.031KB

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Manufacturer Notices(to Dealers,etc) – Date: December 13, 2016 Subject: 14574E – Safety Recall Engine Oil Leak on Exhaust Manifold Revised Part Information, Service Procedure, and Warranty Transaction Information Sections

RCMN-15V201-0175.pdf 66.496KB

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Manufacturer Notices(to Dealers,etc) – Date: December 13, 2016 Subject: 14574E – Safety Recall Engine Oil Leak on Exhaust Manifold Revised Part Information, Service Procedure, and Warranty Transaction Information Sections

RCMN-15V201-3853.pdf 66.496KB

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